IP Library › Granted Patent US 11,161,308
Granted Patent B2
US 11,161,308 · App. 15/911,309 · Granted Nov 2, 2021

Solid freeform fabrication using a plurality of modeling materials

Inventors: Moshe Levi (Tel-Aviv, IL); Guy Menchik (RaAnana, IL); Eduardo Napadensky (Natania, IL)
Assignee: Stratasys Ltd.
B29C64/393B29C64/112B29C64/209B29C64/336B33Y10/00B33Y30/00B33Y50/02B29K2995/0021
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Quick Facts
Patent No.
US 11,161,308
App. No.
15/911,309
Granted
Nov 2, 2021
Kind
B2
Abstract

A system and methods for solid freeform fabrication of an object is disclosed. The system comprises a solid freeform fabrication apparatus having a plurality of dispensing heads, a building material supply apparatus configured to supply a plurality of building materials to the fabrication apparatus, and a control unit configured for controlling the fabrication apparatus and the supply apparatus based on an operation mode selected from a plurality of predetermined operation modes.

Claims (26)

1. A system for solid freeform fabrication of an object, comprising:

a solid freeform fabrication apparatus having a plurality of dispensing heads;

a building material supply apparatus having: a plurality of containers for holding a respective plurality of building materials, and a controllable building material flow system arranged to establish flow of building materials into said dispensing heads; and

a solid freeform fabrication controller configured for controlling said fabrication apparatus to fabricate a three-dimensional object, and for selecting between a first state of said flow system in which a building material flows from the same container into different dispensing heads, and a second state of said flow system in which building materials from two different containers flow into two different dispensing heads.

2. The system of claim 1 , wherein said flow system comprises a plurality of controllable valves for establishing said flow.

3. The system of claim 1 , wherein said flow system comprises a plurality of controllable pumps for establishing said flow.

4. The system of claim 1 , wherein said controller is configured to dynamically select between said first and said second state during said fabrication of said object.

5. The system of claim 1 , wherein said controller is configured to automatically select between said first and said second states based on a type of building materials in said containers.

6. The system of claim 1 , wherein said controller is configured to select a state of said flow system in which no building material flows into one of said dispensing heads.

7. The system of claim 1 , wherein said controller is configured to automatically select said second state when at least two of said containers contain identical building materials, said identical building materials being modeling materials.

8. The system of claim 1 , further comprising a user interface for receiving throughput input, wherein said controller is configured to automatically select between said first and said second states based on said throughput input.

9. The system of claim 1 , wherein said controller is configured to select between a first operation mode of said fabrication apparatus in which all dispensing heads operate during a single building scan cycle of said fabrication apparatus, and a second operation mode of said fabrication apparatus in which at least one dispensing head is not operative during at least a part of said single building scan cycle.

10. The system of claim 9 , wherein said controller is configured to select, during said second operation mode, a state of said flow system in which no building material flows into said at least one of said dispensing heads.

11. The system of claim 1 , wherein at least one of said dispensing heads is an inkjet printing head.

12. A method of solid freeform fabrication of a three-dimensional object, comprising:

in a building material supply apparatus having a plurality of containers for holding a respective plurality of building materials, and a building material flow system arranged to controllably and selectively establish flow of building materials into dispensing heads, selecting between a first state of said flow system in which a building material flows from the same container into different dispensing heads, and a second state of said flow system in which building materials from two different containers flow into two different dispensing heads; and

controlling said different dispensing heads to dispense said building materials so as to fabricate the three-dimensional object.

13. The method of claim 12 , wherein said flow system comprises a plurality of controllable valves for establishing said flow.

14. The method of claim 12 , wherein said flow system comprises a plurality of controllable pumps for establishing said flow.

15. The method of claim 12 , selecting between said first and said second state is executed dynamically during said fabrication of said object.

16. The method of claim 12 , wherein said selecting between said first and said second states is executed automatically based on a type of building materials in said containers.

17. The method of claim 12 , comprising selecting a state of said flow system in which no building material flows into one of said dispensing heads.

18. The method of claim 12 , comprising automatically selecting said second state when at least two containers contain identical building materials, said identical building materials being modeling materials.

19. The method of claim 12 , comprising receiving throughput input via a user interface, and automatically selecting between said first and said second states based on said throughput input.

20. The method of claim 12 , wherein said dispensing heads are dispensing heads of a solid freeform fabrication apparatus having at least two operation modes, and the method comprises selecting between a first operation mode of said fabrication apparatus in which all dispensing heads operate during a single building scan cycle of said fabrication apparatus, and a second operation mode of said fabrication apparatus in which at least one dispensing head is not operative during at least a part of said single building scan cycle.

21. The method of claim 20 , comprising selecting a state of said flow system in which no building material flows into said at least one of said dispensing heads.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2018
From: LEVI, MOSHE; MENCHIK, GUY; NAPADENSKY, EDUARDO
To: STRATASYS LTD.
Reel/Frame 045393/0086 →
Continuity (7)
Division 14680100 · Apr 7, 2015
Continuation 13677376 · Nov 15, 2012
Continuation 12692695 · Jan 25, 2010
Continuation PCTIL2008001025 · Jul 24, 2008
Provisional Application 60935090 · Jul 25, 2007
Related Publication 20190270253A1 · Sep 5, 2019
Related Publication 20200086579A9 · Mar 19, 2020