Goods to operator workstation
The present disclosure relates to a goods to operator workstation for presenting a container of articles to an operator for picking. The goods to operator workstation includes a container presenting mechanism having laterally movable arms positioned at a first predetermined distance from each other to create a first space to receive and present the container to the operator for picking. A lifting unit moves vertically upwards into the first space to receive the picked container, the laterally movable arms move outwardly away from each other to be positioned at a second predetermined distance from each other, and the lifting unit moves vertically downwards through the at least two laterally movable arms to transfer the picked container onto the discharge conveyor.
1. A goods workstation comprising:
at least two laterally movable arms positioned at a first predetermined distance from each other defining a first space to receive an item; and
a lifting unit communicably coupled to and positioned below the at least two laterally movable arms,
wherein the lifting unit is configured to move vertically upwards into the first space to receive the item from the at least two laterally movable arms, wherein the at least two laterally movable arms are actuated to move outwardly away from each other to be positioned at a second predetermined distance from each other and define a second space for the lifting unit to pass the item vertically downwardly between the at least two laterally movable arms.
2. The goods workstation of claim 1 , wherein each of the at least two laterally movable arms comprises a strip belt that is configured to convey the item in a first direction.
3. The goods workstation of claim 2 , wherein a strip belt drive is coupled to a drive shaft attached to the at least two laterally movable arms, wherein the strip belt drive rotates the drive shaft and drives the strip belt forward.
4. The goods workstation of claim 1 , further comprising:
an infeed conveyor portion, positioned between an infeed conveyor and the at least two laterally movable arms, for receiving the item from the infeed conveyor;
a discharge conveyor portion, positioned between the lifting unit and a discharge conveyor, for releasing the item onto the discharge conveyor.
5. The goods workstation of claim 4 , wherein the at least two laterally movable arms are inclined at an angle with respect to the infeed conveyor portion of the goods workstation.
6. The goods workstation of claim 1 , wherein a translational mechanism is coupled to the at least two laterally movable arms for moving the at least two laterally movable arms towards and away from each other.
7. The goods workstation of claim 6 , wherein the translational mechanism is a lead screw drive comprising:
a lead screw disposed between the at least two laterally movable arms; and
a motor coupled to the lead screw and configured to:
rotate the lead screw in a first direction to move the at least two laterally movable arms away from each other; and
rotate the lead screw in a second direction to move the at least two laterally movable arms towards each other.
8. The goods workstation of claim 1 , wherein the first predetermined distance and the second predetermined distance are dynamically determined based on a contour of the item supported on the at least two laterally movable arms.
9. The goods workstation of claim 1 , wherein the at least two laterally movable arms are actuated to move inwardly towards each other from the second predetermined distance to a third predetermined distance to receive a next item from an infeed conveyor.
10. The goods workstation of claim 4 , wherein the infeed conveyor portion comprises a belted conveyor, a roller conveyor, or a combination thereof.
11. The goods workstation of claim 4 , wherein the discharge conveyor portion comprises a belted conveyor, a roller conveyor, or a combination thereof.
12. The goods workstation of claim 1 , wherein the first space created by the positioning of the at least two laterally movable arms at the first predetermined distance is greater than or equal to a width of the lifting unit to facilitate the lifting unit to lift the item from the at least two laterally movable arms to an elevated position.
13. The goods workstation of claim 12 , wherein the second space provides clearance to move the lifting unit and the item downwardly from the elevated position towards a discharge conveyor.
14. The goods workstation of claim 1 , wherein the lifting unit comprising:
one or more lift arms configured to receive the item from the at least two laterally movable arms; and
a vertically reciprocating lift mechanism, coupled to the one or more lift arms, configured to move the one or more lift arms vertically upwards and downwards.
15. The goods workstation of claim 14 , wherein the lifting unit comprises at least two lift arms disposed on either side of a discharge conveyor portion of the goods workstation, wherein the at least two lift arms move downwards to transfer the item to the discharge conveyor portion.
16. The goods workstation of claim 15 , wherein the at least two lift arms are inclined at an angle with respect to the discharge conveyor portion.
17. The goods workstation of claim 1 , further comprises of at least one hard stop to control an advancement of the item on the at least two laterally movable arms, wherein the at least one hard stop is provided at one end of the at least two laterally movable arms.
18. A material handling system comprising:
a goods workstation for receiving an item from an infeed conveyor and releasing the item onto a discharge conveyor;
a control unit communicatively coupled to the goods workstation;
at least two laterally movable arms for receiving an item, in response to instructions from the control unit, wherein the at least two laterally movable arms are positioned at a first predetermined distance from each other and define a first space to receive the item; and
a lifting unit communicably coupled to and positioned below the at least two laterally movable arms,
wherein the lifting unit is configured to move vertically upwards into the first space in response to instructions from the control unit to receive the item from the at least two laterally movable arms, wherein the at least two laterally movable arms are actuated to move outwardly away from each other in response to instructions from the control unit to be positioned at a second predetermined distance from each other and define a second space for the lifting unit to pass the item between the at least two laterally movable arms towards the discharge conveyor.
19. The material handling system of claim 18 , wherein the at least two laterally movable arms move inwardly towards each other from the second predetermined distance to the first predetermined distance to receive a next item from the infeed conveyor.
20. The material handling system of claim 18 , wherein each of the at least two laterally movable arms comprises a strip belt that is configured to convey the item in a first direction.