IP Library › Granted Patent US 12,227,257
Granted Patent B2
US 12,227,257 · App. 15/941,505 · Granted Feb 18, 2025

Electric balance vehicles

Inventors: Weibin Chen (Cerritos, CA); Zhiwei Huang (Cerritos, CA); Yufeng Wang (Cerritos, CA); Hnolai Guo (Cerritos, CA); Xiaoting Xia (Cerritos, CA)
Assignee: Razor USA LLC
B62K11/007B62K2204/00
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Quick Facts
Patent No.
US 12,227,257
App. No.
15/941,505
Granted
Feb 18, 2025
Kind
B2
Abstract

Various electric balance vehicles are described. In some embodiments, the vehicle has first and second pedal housings to support a respective foot of a user. The first and second pedal housings can be rotatable relative to each other. The vehicle can have first and second wheel assemblies. An axle can extend substantially between the wheel assemblies. In some embodiments, one pedal housing rotates relative to the axle and one housing is rotationally fixed relative to the housing. The vehicle can balance and provide locomotion to the user.

Claims (51)

1. An electric balance vehicle, comprising:

a first pedal housing and a second pedal housing, each of the first and second pedal housings configured to support a respective foot of a user, the second pedal housing being rotatable relative to the first pedal housing;

a first wheel assembly comprising a first wheel, a first motor positioned within the first wheel, and a first axle extending from the first wheel;

a second wheel assembly comprising a second wheel, a second motor positioned within the second wheel, and a second axle extending from the second wheel;

a support axle comprising:

a central portion that is sleeved with a bushing, wherein two opposite ends of the bushing extend into the first pedal housing and the second pedal housing, respectively, the bushing comprising at least one cable passing channel between the first and second pedal housing;

a first end extending through an inner cavity of the first pedal housing to an outer end of the first pedal housing, the first axle of the first wheel assembly fixedly coupled with the first end of the support axle, the first wheel assembly positioned adjacent the outer end of the first pedal housing; and

a second end rotatably coupled with a frame, the frame fixedly coupled with the second axle of the second wheel assembly, the second end of the support axle extending into an inner cavity of the second pedal housing, the frame configured to rotate with respect to the second end of the support axle and located within the inner cavity of the second pedal housing, the second wheel assembly positioned adjacent an outer end of the second pedal housing;

a first controller configured to control the first wheel assembly and a second controller configured to control the second wheel assembly;

a battery configured to supply power to the first and second controllers and the first and second motors; and

a first sensor provided in the first pedal housing and a second sensor provided in the second pedal housing, the first sensor configured to sense rotation of the first pedal housing and generate a first sensing signal and the second sensor configured to sense rotation of the second pedal housing and generate a second sensing signal, each of the first and second sensors comprising an accelerometer;

wherein the first controller operates the first wheel assembly according to the first sensing signal and the second controller operates the second wheel assembly according to the second sensing signal.

2. The electric balance vehicle of claim 1 , wherein the first controller is fixed in the first pedal housing and located on a lower side of the support axle, and the second controller is fixed in the second pedal housing and located on the lower side of the support axle.

3. The electric balance vehicle of claim 1 , wherein the battery is located in the inner cavity of one of the first and second pedal housings, the battery configured to nest with the support axle.

4. The electric balance vehicle of claim 1 , wherein:

the first end of the support axle comprises a slot configured to receive the first axle of the first wheel assembly, the first axle secured within the slot by a pin; and

a cable passing slit on the support axle, the cable passing slit configured to allow a cable to connect with the first motor through the first axle.

5. The electric balance vehicle of claim 1 , further comprising a first fixed carrier, the first fixed carrier fixedly coupled with the support axle and the first pedal housing coupled with the first fixed carrier.

6. The electric balance vehicle of claim 5 , wherein the first pedal housing comprises a first upper housing and a first lower housing, wherein the first upper housing is supported by the first fixed carrier, and the first upper housing and the first lower housing are fastened together to form the inner cavity of the first pedal housing.

7. An electric balance vehicle, comprising:

a first pedal housing and a second pedal housing;

a first wheel assembly comprising a first wheel, a first motor and a first axle;

a second wheel assembly comprising a second wheel, a second motor, and a second axle;

a support axle extending within the first and second pedal housings and comprising a central portion, a first end, and a second end, the first end fixedly coupled with the first axle of the first wheel assembly, the central portion sleeved with a bushing having a first end and a second end opposite the first end, the first end extending into the first pedal housing and the second end extending into the second pedal housing, the bushing comprising a cable passing channel between the first and second pedal housings;

control circuitry that comprises at least one controller and is configured to control the first and second wheel assemblies;

a first sensor provided in the first pedal housing and a second sensor provided in the second pedal housing, the first and second sensors configured to sense rotation of the first pedal housing and the second pedal housing, respectively; and

a battery electrically coupled with the first and second motors;

wherein the control circuitry is configured to operate the first motor according to a first sensing signal from the first sensor and to operate the second motor according to a second sensing signal from the second sensor.

8. The electric balance vehicle according to claim 7 , wherein the at least one controller includes a first controller and a second controller, the first controller fixed in the first pedal housing and located on a lower side of the support axle, and the second controller fixed in the second pedal housing.

9. The electric balance vehicle of claim 7 , wherein the battery is located in one of the first and second pedal housings, the battery comprising a lateral groove and the support axle positioned within the lateral groove.

10. The electric balance vehicle of claim 7 , wherein:

the first end of the support axle comprises a slot configured to receive the first axle of the first wheel assembly, the first axle secured within the slot by a pin; and

a cable passing slit on the support axle is configured to allow a cable to connect with the first motor through the first axle.

11. The electric balance vehicle of claim 7 , further comprising a first fixed carrier, the first fixed carrier fixedly coupled with the support axle and the first pedal housing coupled with the first fixed carrier.

12. The electric balance vehicle of claim 11 , wherein the first pedal housing comprises a first upper housing and a first lower housing, wherein the first upper housing is supported by the first fixed carrier, and the first upper housing and the first lower housing form an inner cavity of the first pedal housing.

13. The electric balance vehicle of claim 7 , wherein the second end of the support axle is rotatably coupled with a frame such that the frame can rotate with respect to the support axle and the second axle is fixedly coupled with the frame.

14. An electric balance vehicle, comprising:

a support axle extending within a first platform and a second platform, the support axle having a first end, a second end, and a central portion between the first and second platforms, the central portion sleeved with a bushing, the bushing comprising a cable passing channel;

a first wheel and a second wheel, the second wheel coupled with a frame, the frame rotatably coupled with the second end of the support axle;

wherein the first platform is fixedly coupled with the first end of the support axle;

wherein the second platform is coupled with the frame;

control circuitry that comprises at least one controller and is configured to control a first motor and a second motor corresponding to the first and second wheels, respectively; and

a first sensor configured to sense rotation of the first platform and a second sensor configured to sense rotation of the second platform;

wherein the control circuitry is configured to operate the first and second motors according to a sensing signal from each of the first and second sensors.

15. The electric balance vehicle according to claim 14 , wherein the at least one controller includes a first controller and a second controller, the first controller fixed with the first platform and located on a lower side of the support axle, and the second controller fixed with the second platform and coupled with the frame.

16. The electric balance vehicle of claim 14 , further comprising a battery, the battery nested with the support axle.

17. The electric balance vehicle of claim 14 , wherein the first end of the support axle comprises a slot configured to receive a first axle of the first wheel, the first axle secured within the slot by a pin.

18. The electric balance vehicle of claim 14 , further comprising a cable passing slit on the support axle, the cable passing slit configured to allow a cable to connect with the first motor through a first axle.

19. The electric balance vehicle of claim 14 , further comprising a first fixed carrier, the first fixed carrier fixedly coupled with the support axle and the first platform coupled with the first fixed carrier.

20. The electric balance vehicle of claim 19 , wherein the first platform comprises a first upper housing and a first lower housing, wherein the first upper housing is supported by the first fixed carrier, and the first upper housing and the first lower housing are fastened together to form an inner cavity of the first platform.

21. The electric balance vehicle of claim 14 , further comprising a limit structure configured to limit rotation of the second platform with respect to the second end of the support axle.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2024
From: CHEN, WEIBIN; WANG, YUFENG; GUO, HNOLAI; XIA, XIAOTING
To: RAZOR USA LLC
Reel/Frame 069643/0808 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2024
From: HUANG, ZHIWEI (JOEY)
To: RAZOR USA LLC
Reel/Frame 066519/0427 →
Priority Claims (4)
CN 201720344437.6 · Apr 1, 2017 · national
CN 201720344816.5 · Apr 1, 2017 · national
CN 201720344852.1 · Apr 1, 2017 · national
CN 201730105822.0 · Apr 1, 2017 · national
Continuity (2)
Provisional Application 62552963 · Aug 31, 2017
Related Publication 20190077479A1 · Mar 14, 2019
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