IP Library Granted Patent US 10,702,831
Granted Patent B2
US 10,702,831 · App. 15/944,535 · Granted Jul 7, 2020

Membrane module system with bundle enclosures and pulsed aeration and method of operation

Inventors: Taylour Johnson (Wilmington, MA); David M. Colby (Wilmington, MA); Manwinder Singh (Wilmington, MA)
Assignee: KOCH SEPARATION SOLUTIONS, INC.
B01D65/02B01D63/024B01D63/04B01D65/08C02F3/006C02F3/1273B01D2311/2665B01D2313/20B01D2313/21B01D2313/23B01D2313/26B01D2315/06B01D2317/04B01D2321/185B01D2321/2066C02F2209/001C02F2209/02C02F2209/10C02F2209/38C02F2209/40C02F2209/44Y02W10/15
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Quick Facts
Patent No.
US 10,702,831
App. No.
15/944,535
Granted
Jul 7, 2020
Kind
B2
Abstract

A membrane filter module configured to treat a liquid contained in a tank at an ambient pressure. The module may have a header, with a bundle containing a plurality of substantially vertical hollow fiber membranes, wherein a lower end of each hollow fiber membrane is fixed in the header. The module may also have a gasification device adapted to periodically generate a gaseous bubble and configured to release the gaseous bubble within the bundle. The module may further have an enclosure that substantially surrounds the bundle that extends from a lower region to an upper region of the membrane bundle, wherein the enclosure is configured to retain the liquid introduced into the enclosure such that the liquid surrounds the membrane bundle. The gaseous bubble has a cross-sectional area that corresponds with a cross-sectional area of the enclosure, such that the cross-sectional area of the gaseous bubble occupies substantially the entire cross-sectional area of the enclosure as it flows along the bundle.

Claims (24)

1. A membrane filter module configured to treat a liquid contained in a tank at an ambient pressure, the module comprising:

a header;

a bundle containing a plurality of substantially vertical hollow fiber membranes, wherein a lower end of each hollow fiber membrane is fixed in the header;

a gasification device adapted to periodically generate a gaseous bubble and configured to release the gaseous bubble within the bundle, wherein the gaseous bubble travels through an air tube where the air tube starts from the gasification device and goes into the header; and

an enclosure that substantially surrounds the bundle that extends from a lower region to an upper region of the membrane bundle, wherein the enclosure is configured to retain the liquid introduced into the enclosure such that the liquid surrounds the membrane bundle;

wherein the gaseous bubble has a cross-sectional area that corresponds with a cross-sectional area of the enclosure, such that the cross-sectional area of the gaseous bubble occupies substantially the entire cross-sectional area of the enclosure as it flows along the bundle.

2. The module of claim 1 , wherein the enclosure has a cross-sectional area that ranges from about 10 in 2 to about 14 in 2 .

3. The module of claim 1 , wherein the enclosure includes one or more walls and a removable hatch that surround the bundle.

4. The module of claim 3 , wherein the removable hatch is configured to slidingly couple to the walls adjacent the removable hatch.

5. The module of claim 1 , wherein the header includes eight membrane bundles.

6. The module of claim 1 , wherein each hollow fiber membrane has an external surface, a lower end fixed in the header, and a sealed, freely movable upper end suspended by and adapted to float in the liquid in the tank.

7. The module of claim 1 , wherein the gasification device is rotatably and releasably coupled to a bundle body of the header.

8. The module of claim 7 , wherein the bundle body includes a fiber plate and an aeration tube configured to direct the gaseous bubble released from the gasification device up through the bundle body into the bundle of hollow fiber membranes, wherein the fiber plate includes an expansion chamber configured to enable the expansion of the gaseous bubble before being released into the bundle.

9. The module of claim 1 , wherein the module includes a plurality of bundles and a plurality of gasification devices, and the number of bundles is equal to the number of gasification devices.

10. The module of claim 1 , wherein the gaseous bubble as it flows along the bundle lifts at least a portion of the liquid within the enclosure up through the top of the enclosure.

11. The module of claim 1 , further comprising a cage gap between the top of the header and the bottom of the enclosure.

12. A membrane filter module configured to treat a liquid contained in a tank at an ambient pressure, the module comprising:

a header;

a bundle containing a plurality of substantially vertical hollow fiber membranes, wherein a lower end of each hollow membrane is fixed in the header;

a gasification device adapted to periodically generate a gaseous bubble and configured to release the gaseous bubble, wherein the gaseous bubble travels through an air tube where the air tube starts from the gasification device and goes into the header; and

an enclosure that substantially surrounds the bundle that extends from a lower region to an upper region of the membrane bundle, wherein the enclosure is configured to:

retain the liquid introduced into the enclosure such that the liquid surrounds the membrane bundle, and

retain the gaseous bubble introduced into the enclosure such that the gaseous bubble maintains contact with the bundle along the entire length of the bundle.

13. The membrane filter of claim 12 further comprising a cage gap between the top of the header and the bottom of the enclosure.

Assignments (6)
NOTICE OF PATENT SECURITY INTEREST AGREEMENT (REPLACES DOCUMENT RECORDED AT REEL 065426 FRAME 0044) Recorded Dec 12, 2023
From: RELCO, LLC; KOVALUS SEPARATION SOLUTIONS, LLC
To: CERBERUS BUSINESS FINANCE AGENCY, LLC, AS AGENT
Reel/Frame 065966/0967 →
NOTICE OF PATENT SECURITY INTEREST AGREEMENT Recorded Nov 1, 2023
From: RELCO, LLC; KOVALUS SEPARATION SOLUTIONS, LLC
To: CERBERUS BUSINESS FINANCE AGENCY, LLC, AS AGENT
Reel/Frame 065426/0044 →
CHANGE OF NAME Recorded Oct 27, 2023
From: KOCH SEPARATION SOLUTIONS, INC.
To: KOCH SEPARATION SOLUTIONS, LLC
Reel/Frame 065385/0493 →
CHANGE OF NAME Recorded Oct 27, 2023
From: KOCH SEPARATION SOLUTIONS, LLC
To: KOVALUS SEPARATION SOLUTIONS, LLC
Reel/Frame 065385/0508 →
CHANGE OF NAME Recorded Sep 4, 2020
From: KOCH MEMBRANE SYSTEMS, INC.
To: KOCH SEPARATION SOLUTIONS, INC.
Reel/Frame 053707/0898 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 3, 2018
From: COLBY, DAVID; JOHNSON, TAYLOUR; SINGH, MANWINDER
To: KOCH MEMBRANE SYSTEMS, INC.
Reel/Frame 045427/0970 →
Continuity (6)
Continuation 15094813 · Apr 8, 2016
Continuation 14918199 · Oct 20, 2015
Continuation PCTUS2015044489 · Aug 10, 2015
Continuation PCTUS2015019121 · Mar 16, 2015
Provisional Application 62067127 · Oct 22, 2014
Related Publication 20180221826A1 · Aug 9, 2018