IP Library Granted Patent US 11,119,105
Granted Patent B2
US 11,119,105 · App. 15/957,679 · Granted Sep 14, 2021

Fluid actuation of instruments through a sterile barrier

Inventors: Matthew R Penny (Holly Springs, NC); Kevin Andrew Hufford (Cary, NC); Nicholas J Bender (Raleigh, NC); Alexander John Maret (Apex, NC); Paul Wilhelm Schnur (Pipersville, PA); Sevan Abashian (Morrisville, NC); Dustin Vaughan (Morrisville, NC)
Assignee: Asensus Surgical US, Inc.
G01N33/573A61B17/00A61B34/30A61B34/37A61B34/74A61B34/76A61B46/00A61B46/10B25J9/14B25J18/002G01N33/6893A61B2017/00477A61B2017/00539A61B2034/302G01N2333/24G01N2333/25G01N2333/922G01N2800/065G01N2800/52
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Quick Facts
Patent No.
US 11,119,105
App. No.
15/957,679
Granted
Sep 14, 2021
Kind
B2
Abstract

A robotic surgical system includes a fluid drive system and a surgical instrument removably positioned in operative engagement with the drive system. A sterile barrier covers non-sterile portions of the surgical system. Features of the sterile barrier are used to transfer motion output from the fluid drive system to the instrument for actuation of the instrument.

Claims (24)

1. A surgical barrier for covering a non-sterile component of a surgical system and for transferring motion between a drive system of the non-sterile component and a surgical instrument, wherein the drive system is of a type including a drive member, and the surgical instrument is of a type having at least one mechanical instrument actuator moveable to cause a movement of the surgical instrument, the surgical barrier including:

a surgical drape including a first surface and a second surface opposed to the first surface, the surgical drape removably positionable covering a non-sterile component of a surgical system with the first surface contacting a drive member of the non-sterile component and with the second-surface contacting at least one mechanical instrument actuator of a surgical instrument;

the surgical drape further including at least one manifold disposed between the first surface and the second surface, said manifold containing a volume of fluid, the manifold shaped such that movement of the drive member deforms at least a portion of the first surface, driving the volume of fluid through the manifold in a first fluid direction to deform at least a portion of the second surface to thereby move the mechanical instrument actuator contacting the drape and cause movement of the instrument.

2. The surgical barrier of claim 1 , wherein said at least a portion of the second surface is expandable such that driving the volume of fluid through the manifold in the first fluid direction expands said at least a portion of the second surface.

3. The surgical barrier of claim 2 , wherein said at least a portion of the second surface is a bellows configured such that driving the volume of fluid through the manifold in the first fluid direction expands the bellows.

4. The surgical barrier of claim 1 , wherein said at least a portion of the second surface is an elastic portion such that driving the volume of fluid through the manifold in the first fluid direction in the first fluid direction elastically expands the elastic.

5. The surgical barrier of claim 1 , where said at least a portion of the second surface is a piston at least partially disposed in the manifold.

6. The surgical barrier of claim 1 , wherein said at least a portion of the second surface is engageable to the at least one mechanical instrument actuator.

7. The surgical barrier of claim 1 , wherein the manifold is an arcuate manifold, and wherein the first fluid direction is a circumferential direction.

8. A surgical barrier for covering non-sterile components of a surgical system, including:

a surgical drape including a first surface positionable covering a non-sterile component of a surgical system and a second surface opposed to the first surface;

a surgical instrument having at least one mechanical instrument actuator positionable in contact with the surgical drape, the at least one mechanical instrument actuator moveable in a first mechanical instrument actuator direction to cause a first movement of the surgical instrument;

the surgical drape including at least one manifold, a volume of fluid disposed within the manifold, and an output member at least partially disposed in the manifold, the manifold shaped such that driving fluid through the manifold in a first fluid direction drives the output member in contact with said mechanical instrument actuator to advance said mechanical instrument actuator in a first mechanical instrument actuator direction causing movement of the instrument.

9. The surgical barrier of claim 8 , wherein the output member is at least partially disposed in the manifold.

10. The surgical barrier of claim 9 , wherein the output member is a piston.

11. A method of using a surgical drape to transfer motion between a drive system of the non-sterile component and a surgical instrument, the method comprising:

providing a surgical system including a non-sterile component having a drive system with a drive member, and further providing a surgical instrument having at least one mechanical instrument actuator moveable to cause a movement of the surgical instrument;

providing a sterile surgical drape having a first surface, a second surface opposed to the first surface, and a fluid manifold disposed between the first and second surfaces;

positioning the sterile surgical drape on the non-sterile component of surgical system with the first surface contacting the drive member;

positioning the surgical instrument with the mechanical instrument actuator contacting the second surface;

moving the drive member against the first surface to deform at least a portion of the first surface and to drive the volume of fluid through the manifold in a first fluid direction, wherein driving the fluid in the first direction deforms at least a portion of the second surface thereby moving the mechanical instrument actuator and causing movement of the instrument.

12. The method of claim 11 , wherein;

deforming at least a first portion of the first surface comprises compressing said at least a portion of the first surface; and

deforming at least a portion of the second surface comprises expanding at least a portion of the second surface.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2025
From: ASENSUS SURGICAL US, INC.
To: KARL STORZ SE & CO. KG
Reel/Frame 073841/0423 →
SECURITY INTEREST Recorded Dec 31, 2024
From: ASENSUS SURGICAL, INC.; ASENSUS SURGICAL US, INC.; ASENSUS SURGICAL EUROPE S.À R.L.; ASENSUS SURGICAL ITALIA S.R.L.
To: KARL STORZ SE & CO. KG
Reel/Frame 069795/0381 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2021
From: PENNY, MATTHEW R; HUFFORD, KEVIN ANDREW; BENDER, NICHOLAS J; MARET, ALEXANDER JOHN; SCHNUR, PAUL WILHELM; ABASHIAN, SEVAN; VAUGHAN, DUSTIN
To: ASENSUS SURGICAL US, INC.
Reel/Frame 057144/0335 →
Continuity (6)
Continuation 15885792 · Jan 31, 2018
Provisional Application 62452953 · Jan 31, 2017
Provisional Application 62452950 · Jan 31, 2017
Provisional Application 62585655 · Nov 14, 2017
Related Publication 20180238883A1 · Aug 23, 2018
Related Publication 20210247396A9 · Aug 12, 2021
Cited By (6)
US 12,349,995 US 12,370,001 US 12,396,711 US 12,551,304 US 12,635,996 US 12,714,521