IP Library Granted Patent US 10,395,079
Granted Patent B2
US 10,395,079 · App. 15/958,018 · Granted Aug 27, 2019

Simplified gate stack process to improve dual channel CMOS performance

Inventors: Hemanth Jagannathan (Niskayuna, NY); ChoongHyun Lee (Rensselaer, NY); Richard G. Southwick, III (Halfmoon, NY)
Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
G06K7/10574G06K7/1413H01L21/28238H01L21/28255H01L21/823807H01L21/823828H01L21/823857H01L27/092H01L29/161H01L29/4966H01L29/517H01L29/66545
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Quick Facts
Patent No.
US 10,395,079
App. No.
15/958,018
Granted
Aug 27, 2019
Kind
B2
Abstract

A semiconductor device and method of making the same wherein the semiconductor device includes a pFET region including a SiGe channel having a Si-rich top surface within the gate portion, and an nFET region including a Si channel. The method includes subjecting both the pFET and nFET regions to a single high-temperature anneal process thereby avoiding the need for an additional spike anneal process at RMG module.

Claims (41)

1. A semiconductor device comprising:

at least one of a first semiconductor region and a second semiconductor region different from the first semiconductor region, at least one of the first semiconductor region and second semiconductor region including:

a first semiconductor channel comprising a first semiconductor material;

a first set of spacers extending from the top surface of the semiconductor channel, wherein between the first set of spacers defines a first gate; and

an annealed semiconductor-rich surface on a portion of the top surface of the semiconductor channel between the first set of spacers, the annealed semiconductor-rich surface directly contacting the first gate,

wherein the first gate includes a first high-k dielectric layer in contact with the spacers, and a first metal gate material in contact with the high-k dielectric layer.

2. The semiconductor device of claim 1 , wherein the first semiconductor region is a p-field effect transistor (pFET) region including comprising:

a SiGe channel that defines the first semiconductor channel; and

a Si-rich region on a portion of the top surface of the SiGe channel that defines the annealed semiconductor-rich surface, and

wherein the second semiconductor region is an n-field effect transistor (nFET) region comprising:

a Si channel; and

a second set of spacers extending from the top surface of the Si channel, wherein between the second set of spacers defines a second gate,

wherein the second gate includes a second high-k dielectric layer in contact with the second set of spacers, and a second metal gate material in contact with the second high-k dielectric layer.

3. The semiconductor device of claim 2 further comprising a first high-k dielectric layer in contact with the first set of spacers.

4. The semiconductor device of claim 3 further comprising a second high-k dielectric layer in contact with the second set of spacers.

5. The semiconductor device of claim 4 , wherein the first high-k dielectric layer and second high-k dielectric layer are independently selected from silicon nitride, aluminum oxide, zirconium oxide, titanium oxide, tantalum pentoxide, barium-strontium-titanate, strontium-titanate-oxide, lead-zirconium-titanate, and combinations thereof.

6. The semiconductor device of claim 3 further comprising an ozone layer on the Si-rich layer.

7. The semiconductor device of claim 6 , wherein the ozone layer is between the Si-rich layer and the first high-k dielectric layer.

8. The semiconductor device of claim 7 further comprising an ozone layer on the Si channel between the second set of spacers.

9. The semiconductor device of claim 8 , wherein the ozone layer is between the Si channel and the second high-k dielectric layer.

10. The semiconductor device of claim 2 , further comprising source and drain regions within the n-field effect transistor (nFET) region and the p-field effect transistor (pFET) region.

11. The semiconductor device of claim 2 , wherein the first gate material and second gate material are independently selected from TiN, TiAl, TaN, and combinations thereof.

12. The semiconductor device of claim 2 , wherein the Si-rich layer has a concentration of Ge that is at least 10% lower than the concentration of Ge in the SiGe channel.

13. The semiconductor device of claim 2 , wherein the Si-rich layer has a concentration of Ge that is at least 5% lower than the concentration of Ge in the SiGe channel.

14. A semiconductor device comprising:

at least one of a first semiconductor region and a second semiconductor region different from the first semiconductor region, the first semiconductor region including a first semiconductor channel having an annealed semiconductor-rich upper surface, while the second semiconductor region includes a second semiconductor channel excluding the annealed semiconductor-rich upper surface,

wherein the first semiconductor region further comprises:

a first set of spacers extending from the top surface of the first semiconductor channel, wherein between the first set of spacers defines a first gate, the first gate including a first high-k dielectric layer in contact with the spacers, and a first metal gate material in contact with the high-k dielectric layer,

wherein the annealed semiconductor-rich upper surface directly contacts the first gate.

15. The semiconductor device of claim 14 , wherein the first semiconductor region is a p-field effect transistor (pFET) region including comprising:

SiGe material that defines the first semiconductor channel; and

a Si-rich region on a portion of the top surface of the SiGe material that defines the annealed semiconductor-rich surface.

16. The semiconductor device of claim 15 , wherein the second semiconductor region is an n-field effect transistor (nFET) region comprising:

Si material that defines the second semiconductor channel; and

a second set of spacers extending from the top surface of the Si material,

wherein a region between the second set of spacers defines a second gate, and

wherein the second gate includes a second high-k dielectric layer in contact with the second set of spacers, and a second metal gate material in contact with the second high-k dielectric layer.

17. The semiconductor device of claim 16 further comprising an ozone layer on the Si-rich layer.

18. The semiconductor device of claim 17 , wherein the ozone layer is between the Si-rich layer and the first high-k dielectric layer.

19. The semiconductor device of claim 18 further comprising an ozone layer on the Si channel between the second set of spacers.

20. The semiconductor device of claim 19 , wherein the ozone layer is between the Si channel and the second high-k dielectric layer.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2020
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: ELPIS TECHNOLOGIES INC.
Reel/Frame 052644/0868 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2018
From: JAGANNATHAN, HEMANTH; LEE, CHOONGHYUN; SOUTHWICK, RICHARD G., III
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 045599/0293 →
Continuity (3)
Continuation 15603982 · May 24, 2017
Division 15275565 · Sep 26, 2016
Related Publication 20180247096A1 · Aug 30, 2018