IP Library Granted Patent US 10,193,438
Granted Patent B2
US 10,193,438 · App. 15/960,247 · Granted Jan 29, 2019

Method for measuring power factor correcting (PFC) power supply input power using a single secondary side measurement with periodic usage metrics

Inventor: James H. Mohan (Valencia, CA)
Assignee: ERP POWER, LLC
H02M1/4208G01R21/06G01R21/133G05F1/70
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Quick Facts
Patent No.
US 10,193,438
App. No.
15/960,247
Granted
Jan 29, 2019
Kind
B2
Abstract

A method of monitoring a power factor correcting (PFC) power supply is provided. The method includes: powering on the PFC power supply with a constant current; starting a runtime counter that increments a count value; measuring an output voltage; calculating an output power by multiplying the constant current by the output voltage; storing the output power in a random-access memory (RAM); calculating an input power by multiplying the output power by an efficiency curve factor; and storing the input power in the RAM.

Claims (52)

1. A method of monitoring a power factor correcting (PFC) power supply, the method comprising:

powering on the PFC power supply with a constant current;

starting a runtime counter that increments a count value;

measuring an output voltage;

calculating an output power by multiplying the constant current by the output voltage;

storing the output power in a random-access memory (RAM);

calculating an input power by multiplying the output power by an efficiency curve factor; and

storing the input power in the RAM.

2. The method of claim 1 , wherein the PFC power supply comprises a non-volatile memory; and

wherein when the count value reaches a set number of counts, the method further comprises:

calculating an output energy by multiplying the output power by the count value; and

calculating an input energy by multiplying the input power by the count value.

3. The method of claim 2 , further comprising determining whether an output energy value and an input energy value are stored in the non-volatile memory.

4. The method of claim 3 , further comprising, upon determining that the output energy value and the input energy value are not stored in the non-volatile memory:

storing the output energy as the output energy value in the non-volatile memory; and

storing the input energy as the input energy value in the non-volatile memory.

5. The method of claim 3 , further comprising, upon determining that the output energy value and the input energy value are stored in the non-volatile memory:

adding the output energy to the output energy value and storing as the output energy value in the non-volatile memory; and

adding the input energy to the input energy value and storing as the input energy value in the non-volatile memory.

6. The method of claim 1 , further comprising:

measuring a dimming level, wherein calculating the output power comprises multiplying the dimming level by a product of the multiplying of the constant current by the output voltage.

7. The method of claim 6 , further comprising:

determining whether an analog-to-digital (A/D) update interrupt flag is present; and

upon determining that the A/D update interrupt flag is not present, repeating the calculating the output power, storing the output power, calculating the input power, and storing the input power.

8. The method of claim 5 , further comprising communicating the output energy value or the input energy value to an energy consumption monitoring system.

9. The method of claim 1 , wherein measuring the output voltage is measuring a voltage applied to a load.

10. A power factor correcting (PFC) power supply, comprising:

a power supply configured to receive an AC input at a primary side and generate a supply voltage at a secondary side; and

a controller configured to control the level of the supply voltage generated by the power supply, wherein the controller is configured to:

power on the PFC power supply with a constant current;

start a runtime counter that increments a count value;

measure an output voltage;

calculate an output power by multiplying the constant current by the output voltage;

store the output power in a random-access memory (RAM);

calculate an input power by multiplying the output power by an efficiency curve factor; and

store the input power in the RAM.

11. The PFC power supply of claim 10 , further comprising a non-volatile memory, wherein when the count value reaches a set number of counts, the controller is configured to:

calculate an output energy by multiplying the output power by the count value; and

calculate an input energy by multiplying the input power by the count value.

12. The PFC power supply of claim 11 , wherein the controller is further configured to determine whether an output energy value and an input energy value are stored in the non-volatile memory.

13. The PFC power supply of claim 12 , wherein the controller is further configured to, upon determining that the output energy value and the input energy value are not stored in the non-volatile memory:

store the output energy as the output energy value in the non-volatile memory; and

store the input energy as the input energy value in the non-volatile memory.

14. The PFC power supply of claim 12 , wherein the controller is further configured to, upon determining that the output energy value and the input energy value are stored in the non-volatile memory:

add the output energy to the output energy value and store the result as the output energy value in the non-volatile memory; and

add the input energy to the input energy value and store the result as the input energy value in the non-volatile memory.

15. The PFC power supply of claim 10 , wherein the controller is further configured to measure a dimming level, wherein calculating the output power comprises multiplying the dimming level by a product of the multiplying of the constant current by the output voltage.

16. The PFC power supply of claim 15 , wherein the controller is further configured to:

determine whether an analog-to-digital (A/D) update interrupt flag is present; and

upon determining that the A/D update interrupt flag is not present, repeat calculating the output power, storing the output power, calculating the input power, and storing the input power.

17. The PFC power supply of claim 14 , wherein the controller is further configured to communicate the output energy value or the input energy value to an energy consumption monitoring system.

18. The PFC power supply of claim 10 , wherein measuring the output voltage is measuring a voltage applied to a load.

Assignments (2)
RELEASE OF SECURITY INTEREST Recorded Jun 17, 2019
From: OPUS BANK
To: ERP POWER, LLC
Reel/Frame 049484/0910 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2018
From: MOHAN, JAMES H.
To: ERP POWER, LLC
Reel/Frame 047793/0217 →
Continuity (2)
Provisional Application 62488686 · Apr 21, 2017
Related Publication 20180309359A1 · Oct 25, 2018
Cited By (1)
US 12,210,609