IP Library Granted Patent US 10,626,240
Granted Patent B2
US 10,626,240 · App. 15/963,880 · Granted Apr 21, 2020

Polymer aerogel with improved mechanical and thermal properties

Inventors: Alan D. Sakaguchi (San Antonio, TX); Garrett D. Poe (San Marcos, TX); David J. Irvin (San Marcos, TX); Alysa M. Joaquin (San Marcos, TX); Janae D. Manning (San Marco, TX)
Assignee: Blueshift Materials, Inc.
C08J9/28B01J13/0091C08G73/10C08G73/1071C08J2201/0482C08J2201/0502C08J2205/024C08J2205/026C08J2205/028C08J2205/042C08J2205/044C08J2205/05C08J2207/00C08J2207/10C08J2300/202C08J2379/08
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Quick Facts
Patent No.
US 10,626,240
App. No.
15/963,880
Granted
Apr 21, 2020
Kind
B2
Abstract

A method of making an aerogel is described. The method can include obtaining a solution comprising polyamic acid and an imidazole, adding a dehydrating agent to the solution in an amount where the molar ratio of the imidazole to the dehydrating agent is 0.17:1 to 2.8:1 and reacting the solution at room temperature to 100° C. to produce a polymer matrix gel comprising a polyamic amide, and drying the polymer matrix gel to form an aerogel comprising an open-cell structured polymer matrix that includes 5 wt. % to 50 wt. % of the polyamic amide based on the total weight of the polymer aerogel.

Claims (14)

1. A method of making an aerogel, the method comprising:

(a) obtaining a solution comprising a polyamic acid and an imidazole;

(b) adding a dehydrating agent to the solution in an amount where the molar ratio of the imidazole to the dehydrating agent is 0.17:1 to 2.8:1 and reacting the solution at room temperature to 100° C. to produce a polymer matrix gel comprising a polyamic amide; and

(c) drying the polymer matrix gel to form an aerogel comprising an open-cell structured polymer matrix that includes 5 wt. % to 50 wt. % of the polyamic amide based on the total weight of the aerogel,

wherein the polymer matrix has an average pore size of 1000 nanometers (nm) to 5000 nm,

wherein the imidazole is 2-methyl imidazole or 2-ethyl-4-methyl imidazole, and

wherein the polyamic amide has a repeating structural unit of

wherein X is a first organic group having at least two carbon atoms, and Y is a second organic group having at least two carbon atoms.

2. The method of claim 1 , wherein the aerogel includes 5 wt. % to 25 wt. % of the polyamic amide polymer based on the total weight of the aerogel.

3. The method of claim 1 , wherein the polymer matrix has an average pore size of 1000 nm to 1400 nm in diameter.

4. The method of claim 3 , wherein the polymer matrix has an average pore size of 1100 nm to 1300 nm.

5. The method of claim 1 , wherein the drying comprises supercritical drying, subcritical drying, thermal drying, evaporative air drying, vacuum drying, or any combination thereof.

6. The method of claim 5 , wherein the drying comprises evaporative air drying.

7. The method of claim 1 , further comprising subjecting the polymer matrix gel to at least one solvent exchange prior to drying the gel.

Assignments (2)
CHANGE OF NAME Recorded Nov 15, 2018
From: BLUESHIFT INTERNATIONAL MATERIALS, INC.
To: BLUESHIFT MATERIALS, INC.
Reel/Frame 047574/0587 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2018
From: SAKAGUCHI, ALAN D.; POE, GARRETT D.; IRVIN, DAVID J.; JOAQUIN, ALYSA M.; MANNING, JANAE D.
To: BLUESHIFT INTERNATIONAL MATERIALS, INC.
Reel/Frame 046035/0179 →
Continuity (3)
Continuation 15616458 · Jun 7, 2017
Provisional Application 62347424 · Jun 8, 2016
Related Publication 20180305514A1 · Oct 25, 2018