Center registration system
A registration system includes nip rollers for conveying a sheet in a process direction when the nip rollers are in an engaged position, and first and second sets of omnidirectional rollers arranged perpendicularly to each other, for conveying the sheet in the process and cross-process directions, respectively. The omnidirectional rollers each allow the sheet to slide, relative to the omnidirectional roller, in a direction parallel to an axis of rotation of the omnidirectional roller. The nip-rollers are movable from the engaged position to a disengaged position, in which the first pair of omnidirectional rollers convey the sheet in the process direction. A feedback system includes sensors for determining registration errors of the sheet and a control system controls the omnidirectional rollers to reduce the registration errors in the sheet while the nip-rollers are in the disengaged position.
1. A registration system comprising:
nip rollers for conveying a sheet in a process direction when the nip rollers are in an engaged position;
omnidirectional rollers, including:
a first set of omnidirectional rollers, which are spaced from each other in a cross-process direction and which have a roller axis of rotation parallel to the cross-process direction, for conveying the sheet in the process direction, and
a second set of omnidirectional rollers, which are spaced from each other in the process direction and which have a roller axis of rotation parallel to the process direction, for conveying the sheet in the cross-process direction,
the omnidirectional rollers each allowing the sheet to slide, relative to the omnidirectional roller, in a direction parallel to the axis of rotation of the omnidirectional roller,
the nip-rollers being movable from the engaged position, in which the nip-rollers and first set of omnidirectional rollers convey the sheet in the process direction, to a disengaged position, in which the first pair of omnidirectional rollers convey the sheet in the process direction; and
a feedback system which determines registration errors of the sheet and controls the omnidirectional rollers to reduce the registration errors in the sheet while the nip-rollers are in the disengaged position.
2. The registration system of claim 1 , wherein each of the omnidirectional rollers has a central hub which rotates around the roller axis of rotation and a set of wheels, mounted around a periphery of the central hub, which are each free to rotate about a wheel axis of rotation which is perpendicular to the roller axis of rotation.
3. The registration system of claim 1 , wherein the registration errors include a skew and a lateral shift of the sheet.
4. The registration system of claim 1 , wherein the feedback system includes a set of registration sensors and a control system, the control system receiving readings from the registration sensors and computing adjustments to reduce a skew and a lateral shift of the sheet.
5. The registration system of claim 4 , wherein the control system computes adjustments to reduce registration errors in the process direction and controls the second set of omnidirectional rollers to reduce the process direction registration errors.
6. The registration system of claim 4 , wherein the registration sensors include three sensors, first and second of the sensors being adjacent a first side of the sheet and a third of the sensors being adjacent an opposite side of the sheet.
7. The registration system of claim 1 , wherein the omnidirectional rollers are rotated about a respective axis of rotation by motors.
8. The registration system of claim 7 , wherein the motors are stepper motors.
9. The registration system of claim 8 , wherein the controlling of the omnidirectional rollers includes determining a number of steps for each of the stepper motors to take.
10. The registration system of claim 1 , wherein each of the omnidirectional rollers in the second set is independently driven.
11. The registration system of claim 1 , wherein a first of the omnidirectional rollers in the first set is intermediate a first pair of the nip rollers in the process direction and a second of the omnidirectional rollers in the first set is intermediate a second pair of the nip rollers in the process direction.
12. The registration system of claim 1 , further comprising a baffle plate which supports the sheet while the sheet is conveyed by the nip rollers and the omnidirectional rollers.
13. The registration system of claim 1 , wherein the nip rollers are arranged in pairs, each pair defining a nip for gripping the sheet therebetween in the engaged position.
14. The registration system of claim 1 , wherein the registration system registers the sheet without using a wall to align the sheet.
15. A printing system comprising the registration system of claim 1 and a marking engine which receives the registered sheet from the registration system.
16. The printing system of claim 15 , further comprising a sheet feeder which feeds sheets sequentially to the registration system.
17. A registration method comprising:
conveying a sheet in a process direction with nip rollers that are in an engaged position and a first set of omnidirectional rollers, the nip rollers and first set of omnidirectional rollers each having a roller axis of rotation parallel to a cross-process direction, for conveying the sheet in the process direction;
receiving readings for the sheet from registration sensors;
computing adjustments for a second set of omnidirectional rollers to reduce a skew and a lateral shift of the sheet, based on the sensor readings, the omnidirectional rollers in the second set each having a roller axis of rotation parallel to the process direction;
moving the nip rollers from the engaged position to a disengaged position; and
while the nip rollers are in the disengaged position, implementing the adjustments with the second set of omnidirectional rollers and conveying the sheet in the process direction with the first set of omnidirectional rollers.
18. The method of claim 17 , wherein the omnidirectional rollers each allow the sheet to slide, relative to the omnidirectional roller, in a direction parallel to the axis of rotation of the omnidirectional roller.
19. The method of claim 17 , further comprising marking the registered sheet with a marking engine.
20. A printing system comprising:
a sheet feeder;
a marking engine; and
a registration system on a paper path intermediate the sheet feeder and the marking engine, the registration system comprising:
pairs of nip rollers for conveying a sheet in a process direction when the nip rollers are in an engaged position, the nip rollers being movable to a disengaged position in which they do not convey the sheet;
a first set of omnidirectional rollers, including omnidirectional rollers which are spaced from each other in a cross-process direction and which have a roller axis of rotation parallel to the cross-process direction, for conveying the sheet in the process direction, the omnidirectional rollers in the first set being intermediate respective pairs of the nip rollers in the process direction;
a second set of omnidirectional rollers, including omnidirectional rollers which are spaced from each other in the process direction and which have a roller axis of rotation parallel to the process direction, for conveying the sheet in the cross-process direction,
the omnidirectional rollers in the first and second sets each allowing the sheet to slide, relative to the omnidirectional roller, in a direction parallel to the axis of rotation of the omnidirectional roller;
a set of registration sensors which provide readings for determining registration errors in the sheet, the registration errors including a skew and a lateral shift of the sheet; and
a control system which controls the second set of omnidirectional rollers to reduce the registration errors in the sheet while the nip-rollers are in the disengaged position.