Laser diode pumped white light emitter module
View Patent ↗An apparatus includes a thermally conductive housing including a reflective chamber, the reflective chamber including a reflective surface on a first side of the reflective chamber and an orifice on a second side of the reflective chamber. The reflective surface includes a converging surface annularly surrounding a central recirculating surface. The apparatus includes a phosphor converter at the orifice of the reflective chamber. The apparatus further includes a plurality of laser diodes arranged annularly around the orifice, the plurality of laser diodes configured to emit laser beams towards the converging surface.
1. An apparatus comprising:
a thermally conductive housing comprising a reflective chamber, the reflective chamber comprising a reflective surface on a first side of the reflective chamber and an orifice on a second side of the reflective chamber, wherein the reflective surface comprises a converging surface annularly surrounding a central recirculating surface, wherein the reflective chamber is formed by a heat sink and a reflector coupled to the heat sink, wherein the reflector comprises the reflective surface and the heat sink comprises the orifice;
a phosphor converter at the orifice of the reflective chamber;
a plurality of laser diodes arranged annularly around the orifice, the plurality of laser diodes configured to emit laser beams towards the converging surface.
2. The apparatus of claim 1 , wherein the converging surface is a parabolic surface configured to converge the laser beams at the phosphor converter.
3. The apparatus of claim 1 , wherein the recirculating surface is a spherical surface configured to reflect back recirculating light from the phosphor converter.
4. The apparatus of claim 1 , the heat sink comprising a conical cavity below the orifice.
5. The apparatus of claim 1 , the heat sink comprising a plurality of apertures arranged annularly around the central orifice to receive the plurality of laser diodes.
6. The apparatus of claim 1 , the heat sink comprising a protruding rim on a first side of the heat sink, the protruding rim annularly surrounding the plurality of apertures.
7. The apparatus of claim 6 , the heat sink comprising a plurality of projections extending out a second side of the heat sink.
8. The apparatus of claim 1 , the heat sink comprising:
a conical cavity below the orifice;
a plurality of apertures arranged annularly around the central orifice to receive the plurality of laser diodes;
a protruding rim on a first side of the heat sink, the protruding rim annularly surrounding the plurality of apertures; and
a plurality of projections extending out a second side of the heat sink.
9. The apparatus of claim 1 , the apparatus comprising an odd number of laser diodes.
10. The apparatus of claim 9 , wherein the odd number of laser diodes are equally spaced around the orifice.
11. The apparatus of claim 1 , wherein the reflective chamber comprises a conical cavity, a cylindrical cavity, and a cup-shaped cavity, and wherein the conical cavity is between the orifice and the cylindrical cavity, and wherein the cylindrical cavity is between the cup-shaped cavity and the conical cavity.
12. The apparatus of claim 1 , the apparatus comprising an even number of laser diodes.
13. The apparatus of claim 12 , wherein the even number of laser diodes are unequally spaced around the orifice.
14. The apparatus of claim 1 , wherein the plurality of laser diodes arranged annularly around the orifice are aligned with the converging surface.
15. The apparatus of claim 1 , wherein:
the converging surface is a parabolic surface configured to converge the laser beams at the phosphor converter; and
the recirculating surface is a spherical surface configured to reflect back recirculating light from the phosphor converter.
16. A method comprising:
projecting laser beams from a plurality of laser diodes onto a converging surface of a reflective chamber of an emitter module, wherein the reflective chamber is formed by a heat sink and a reflector coupled to the heat sink;
reflecting the laser beams to converge on a phosphor converter at an orifice of the reflective chamber, wherein the reflector comprises the reflective surface and the heat sink comprises the orifice; and
recirculating reflected light and recirculated light from the phosphor converter back to the phosphor converter.
17. The method of claim 16 , wherein the converging surface annularly surrounds a central recirculating surface.
18. The method of claim 17 , wherein the central recirculating surface is a spherical surface.
19. The method of claim 16 , wherein projecting laser beams from a plurality of laser diodes onto a converging surface comprises projecting collimated light onto the converging surface.