Method and apparatus for drying inks printed on heat sensitive absorbent article components
The present disclosure relates to methods and apparatuses for printing and drying inks on substrates. Printing systems may include a metering device positioned between a printing station and a light source. During operation, the printing station deposits ink onto a substrate to define a printed region. And the light source directs infrared light onto the substrate to define an illumination zone. The printed region is advanced from the printing station to the metering device and from the metering device through the illumination zone, wherein the ink is dried with infrared light traveling from the light source, which also heats the substrate and changes the modulus of elasticity of the substrate. In turn, the metering device isolates the printing station from the change in the modulus of elasticity to help reduce phase shifts caused by changes in the modulus of elasticity resulting from heat in the substrate.
1. A method for printing, the method comprising the steps of:
providing a substrate extending in a machine direction, the substrate comprising a first surface and an opposing second surface and defining a width in a cross direction;
directing infrared light from a light source onto the first surface of the substrate to define an illumination zone on the first surface of the substrate;
advancing the substrate under a printing station;
ejecting ink from the printing station onto the first surface of the substrate to define a printed region;
advancing the substrate and the printed region from the printing station to a metering device positioned between the printing station and the illumination zone, the metering device comprising a conveyor comprising a belt and rollers;
advancing the printed region from the metering device through the illumination zone;
drying the ink advancing through the illumination zone with infrared light traveling from the light source.
2. The method of claim 1 , further comprising the step of positioning the second surface of the substrate in direct contact with the belt.
3. The method of claim 1 , further comprising the step of holding the substrate against the belt with vacuum pressure.
4. The method of claim 1 , wherein the printing station comprises one or more printheads.
5. The method of claim 1 , wherein the ink comprises a first color and a second color, wherein the first color is different from the second color.
6. The method of claim 1 , wherein the ink comprises water, and wherein the step of drying the ink further comprises evaporating the water.
7. The method of claim 1 , wherein the step of drying the ink further comprises moving air across the first surface of the substrate or through the first surface of the substrate.
8. The method of claim 1 , wherein a portion of the infrared light travels through substrate and away from the second surface of the substrate; and further comprising the step of:
reflecting infrared light traveling from the second surface of the substrate toward the second surface of the substrate.
9. The method of claim 1 , wherein the infrared light comprises a plurality of different wavelengths.
10. The method of claim 1 , wherein the infrared light comprises a wavelength from about 700 nm to about 2700 nm.
11. The method of claim 1 , wherein the light source comprises an IR emitter.
12. The method of claim 1 , further comprising the step of advancing the substrate at a speed of about 6 m/s to about 10 m/s.
13. The method of claim 1 , wherein the substrate comprises a nonwoven.