IP Library › Granted Patent US 11,063,248
Granted Patent B2
US 11,063,248 · App. 15/988,487 · Granted Jul 13, 2021

Protective coating for lithium-containing electrode and methods of making the same

Inventors: Xingcheng Xiao (Troy, MI); Mei Cai (Bloomfield Hills, MI)
Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
H01M4/1395H01M4/134H01M4/382H01M4/628H01M10/052B82Y30/00B82Y40/00H01M2004/027H01M2220/20Y10S977/734Y10S977/842Y10S977/948
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Quick Facts
Patent No.
US 11,063,248
App. No.
15/988,487
Granted
Jul 13, 2021
Kind
B2
Abstract

Methods of removing a passivation layer on a lithium-containing electrode and preparing a protective coating on the lithium-containing electrode by applying a graphene source are provided herein. A lithium-containing electrode with the protective coating including graphene and lithium-containing electrochemical cells including the same are also provided herein.

Claims (21)

1. A method for preparing a protective coating on an electrode having a first Li-containing surface comprising:

moving a graphene source along the first Li-containing surface of the electrode thereby:

(i) removing a passivation layer present on the first Li-containing surface of the electrode; and

(ii) forming a protective coating adjacent to at least a portion of the first Li-containing surface, wherein the protective coating comprises graphene and wherein the protective coating is bonded to the first Li-containing surface by non-covalent interactions;

wherein the protective coating is formed simultaneously as the passivation layer is removed;

wherein the graphene source is moved along the first Li-containing surface in at least one direction selected from the group consisting of a back and forth direction, a side to side direction, a horizontal direction, a diagonal direction, and a circular direction; and

wherein the graphene source is moved along the first Li-containing surface in the presence of an inert gas and at a pressure of about 100 Pa to about 15 MPa.

2. The method of claim 1 , wherein the protective coating has a thickness of about 0.4 nm to about 200 nm.

3. The method of claim 1 , wherein the graphene source is selected from the group consisting of graphite, a graphene nanoplate, a multilayer graphene, a graphene oxide, carbon black, and a combination thereof.

4. The method of claim 1 , wherein the graphene source is in a form of a paper, or a roll.

5. The method of claim 1 , wherein the passivation layer comprises lithium oxide, lithium carbonate, lithium nitride, lithium hydroxide, or a combination thereof.

6. The method of claim 1 , wherein the graphene source is moved along the first Li-containing surface at a temperature of about 15° C. to about 160° C.

7. The method of claim 1 , wherein Li atoms are not present within the protective coating prior to operation of the electrode.

8. The method of claim 1 , further comprising applying a polymer or polymer precursor to form a polymeric coating adjacent to at least a portion of the protective coating.

9. A method for preparing a protective coating on an electrode having a first Li-containing surface comprising:

moving a graphene source along the first Li-containing surface of the electrode thereby, wherein the graphene source is in a form of a paper or a roll:

(i) removing a passivation layer present on the first Li-containing surface of the electrode; and

(ii) forming a protective coating adjacent to at least a portion of the first Li-containing surface, wherein the protective coating comprises graphene, wherein the protective coating is bonded to the first Li-containing surface by non-covalent interactions, and wherein Li atoms are not present within the protective coating prior to operation of the Li-containing electrode;

wherein the protective coating is formed simultaneously as the passivation layer is removed;

wherein the graphene source is moved along the first Li-containing surface in at least one direction selected from the group consisting of a back and forth direction, a side to side direction, a horizontal direction, a diagonal direction, and a circular direction; and

wherein the graphene source is moved along the first Li-containing surface in the presence of an inert gas and at a pressure of about 100 Pa to about 15 MPa.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2018
From: XIAO, XINGCHENG; CAI, MEI
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 046237/0301 →
Continuity (1)
Related Publication 20190363345A1 · Nov 28, 2019