Holder assembly
An embodiment includes a holder assembly with terminals that are supported by insert molding. The terminals are electrically connector to conductors, which can be covered with an insulative covering, and thus provide easy to connector holder assemblies. The holder can include features that allow an LED module to be inserted into a recess in the housing and retained via a friction fit. Such a configuration allows the assembly to be shipped as an assembly without the need to solder the LED module to the holder and while still ensuring a reliable electrical connection between the LED module and the corresponding holder assembly.
1. A holder assembly, comprising:
a housing with an aperture and a recess aligned with the aperture;
a first terminal insert molded in the housing, the first terminal having a first contact extending into the recess;
a second terminal insert molded in the housing, the second terminal having a second contact extending into the recess;
a first conductor with an insulative cover extending from the housing, the first terminal electrically connected to the first conductor;
a second conductor with an insulative cover extending from the housing, the second terminal electrically connected to the second conductor; and
a LED module inserted into the recess, the LED module including pads configured to engage contacts provided on the terminals, wherein the terminals are configured to deflect less than 0.5 mm when the LED module is fully inserted into the recess.
2. The holder assembly of claim 1 , wherein the housing includes a projection that extends into the recess.
3. The holder assembly of claim 2 , wherein the first terminal and second terminal are identical and the first terminal is in a first orientation and the second terminal is in a second orientation, the first orientation being 180 degrees from the second orientation.
4. The holder assembly of claim 1 , wherein the LED module includes a base configured to have an interference fit with the housing.
5. The holder assembly of claim 4 , wherein the housing includes a projection positioned in the recess, the base and recess configured so as to cause the projection to deflect when the base is inserted into the recess.