IP Library › Granted Patent US 10,892,515
Granted Patent B2
US 10,892,515 · App. 15/992,452 · Granted Jan 12, 2021

Solid electrolyte composition, binder particles, sheet for all-solid state secondary battery, electrode sheet for all-solid state secondary battery, all-solid state secondary battery, and methods for manufacturing same

Inventors: Tomonori Mimura (Kanagawa, JP); Hiroaki Mochizuki (Kanagawa, JP); Masaomi Makino (Kanagawa, JP)
Assignee: FUJIFILM Corporation
H01M10/0562C01D15/00C08L33/02C08L33/24C08L75/02C08L75/04H01B1/06H01B13/00H01M4/0404H01M4/0457H01M4/13H01M4/133H01M4/139H01M4/1393H01M4/62H01M4/622H01M4/662H01M10/052H01M10/058H01M10/0525H01M10/0585H01M2004/027H01M2004/028H01M2300/0068H01M2300/0082H01M2300/0091Y02T10/70
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,892,515
App. No.
15/992,452
Granted
Jan 12, 2021
Kind
B2
Abstract

Provided are binder particles which have an average particle diameter of 10 to 50,000 nm and encompass an ion-conductive substance, a solid electrolyte composition including the binder particles, an inorganic solid electrolyte having conductivity for ions of metal elements belonging to Group I or II of the periodic table, and a dispersion medium, a sheet for an all-solid state secondary battery, an electrode sheet for an all-solid state secondary battery, and an all-solid state secondary battery for which the same solid electrolyte composition is used, and methods for manufacturing the same.

Claims (52)

1. A solid electrolyte composition comprising:

an inorganic solid electrolyte having conductivity for ions of metal elements belonging to Group I or II of the periodic table;

binder particles which have an average particle diameter of 10 nm or more and 50,000 nm or less and encompass an ion-conductive substance; and

a dispersion medium,

wherein the binder particles are formed of the ion-conductive substance and a polymer, and the ion-conductive substance is coated with the polymer having a mass ratio of 5% or more and 100% or less of the ion-conductive substance, and

wherein the ion-conductive substance is coated with the polymer having a mass ratio of 30% or more and 100% or less of the ion-conductive substance.

2. The solid electrolyte composition according to claim 1 ,

wherein the ion-conductive substance is an inorganic solid electrolyte or a liquid electrolyte.

3. The solid electrolyte composition according to claim 1 ,

wherein the ion-conductive substance is an inorganic solid electrolyte or a liquid electrolyte including a liquid having a boiling point of 100° C. or higher or an ionic liquid and a Li salt.

4. The solid electrolyte composition according to claim 1 ,

wherein a polymer forming the binder particles is a polyamide, a polyimide, a polyurea, a urethane resin, or an acrylic resin.

5. The solid electrolyte composition according to claim 1 ,

wherein a Clog P value of the dispersion medium is 1 or more.

6. The solid electrolyte composition according to claim 1 ,

wherein a polymer forming the binder particles has a repeating unit derived from a monomer having an SP value of 11 (cal 1/2 cm −3/2 ) or more or a partial structure derived from a condensation component having an SP value of 11 (cal 1/2 cm −3/2 ) or more.

7. The solid electrolyte composition according to claim 6 ,

wherein a content of the repeating unit or the partial structure in the polymer is 10% by mass or more.

8. The solid electrolyte composition according to claim 1 ,

wherein a mass ratio between the ion-conductive substance and a polymer forming the binder particles is 1:1 to 10.

9. The solid electrolyte composition according to claim 1 ,

wherein the dispersion medium is selected from an ether compound solvent, an aromatic compound solvent, and an aliphatic compound solvent.

10. The solid electrolyte composition according to claim 1 ,

wherein the inorganic solid electrolyte is represented by Formula (1),

L a1 M b1 P c1 S d1 A e1   (1)

in the formula, L represents an element selected from Li, Na, and K, M represents an element selected from B, Zn, Sn, Si, Cu, Ga, Sb, Al, and Ge, A represents I, Br, Cl, or F, a1 to e1 represent the compositional ratios among the respective elements, and a1:b1:c1:d1:e1 satisfies 1 to 12:0 to 5:1:2 to 12:0 to 10.

11. The solid electrolyte composition according to claim 1 , further comprising:

an active material capable of intercalating and deintercalating ions of metal elements belonging to Group I or Group II of the periodic table.

12. A method for manufacturing the solid electrolyte composition according to claim 1 , comprising:

a step of mixing the inorganic solid electrolyte and the binder particles.

13. A sheet for an all-solid state secondary battery, comprising:

a film of the solid electrolyte composition according to claim 1 formed on a base material.

14. A sheet for an all-solid state secondary battery, comprising:

a film of the solid electrolyte composition according to claim 11 formed on a metal foil.

15. A method for manufacturing an electrode sheet for an all-solid state secondary battery, comprising:

a step of forming a film of the solid electrolyte composition according to claim 11 on a metal foil.

16. The method for manufacturing an electrode sheet for an all-solid state secondary battery according to claim 15 , further comprising:

a step of encompassing an ion-conductive substance in a polymer forming binder particles so as to prepare the binder particles, and then, mixing an active material, an inorganic solid electrolyte, the binder particles, and a dispersion medium to prepare a solid electrolyte composition.

17. A method for manufacturing the sheet for an all-solid state secondary battery according to claim 13 , comprising:

a step of mixing an inorganic solid electrolyte, binder particles, and a dispersion medium to prepare a solid electrolyte composition.

18. A method for manufacturing an all-solid state secondary battery, comprising:

manufacturing an all-solid state secondary battery using the method for manufacturing an electrode sheet for an all-solid state secondary battery according to claim 15 .

19. A method for manufacturing an all-solid state secondary battery, comprising:

manufacturing an all-solid state secondary battery using the method for manufacturing the sheet for an all-solid state secondary battery according to claim 17 .

20. The solid electrolyte composition according to claim 8 ,

wherein the mass ratio between the ion-conductive substance and the polymer forming the binder particles is 1:1.5 to 8.

21. A solid electrolyte composition comprising:

an inorganic solid electrolyte having conductivity for ions of metal elements belonging to Group I or II of the periodic table;

binder particles which have an average particle diameter of 10 nm or more and 50,000 nm or less and encompass an ion-conductive substance; and

a dispersion medium,

wherein the binder particles are formed of the ion-conductive substance and a polymer, and the ion-conductive substance is coated with the polymer having a mass ratio of 5% or more and 100% or less of the ion-conductive substance, and

wherein the mass ratio between the ion-conductive substance and the polymer forming the binder particles is 1:1.5 to 8.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2018
From: MIMURA, TOMONORI; MOCHIZUKI, HIROAKI; MAKINO, MASAOMI
To: FUJIFILM CORPORATION
Reel/Frame 045934/0108 →
Priority Claims (1)
JP 2015-241754 · Dec 11, 2015 · national
Continuity (2)
Continuation PCTJP2016086822 · Dec 9, 2016
Related Publication 20180277891A1 · Sep 27, 2018
Cited By (1)
US 12,555,820