IP Library › Granted Patent US 10,712,355
Granted Patent B2
US 10,712,355 · App. 16/000,499 · Granted Jul 14, 2020

High resolution surface particle detector

Inventors: David Browne (Pleasanton, CA); Don Lutz (Peoria, AZ)
Assignee: PENTAGON TECHNOLOGIES GROUP, INC.
G01N35/00732G01N15/0205G01N15/065H01L21/67253G01N2015/0046G01N2015/0693G01N2015/1486
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Quick Facts
Patent No.
US 10,712,355
App. No.
16/000,499
Granted
Jul 14, 2020
Kind
B2
Abstract

A particle counting device includes a scanner probe having a first opening for receiving particles from a sample surface and second openings. Pumps produce a first airstream flowing from the first opening and a second airstream flowing to the second openings. A flow device splits the first airstream into third and fourth airstreams. A first particle detector detects particles in the third airstream. The first particle detector is capable of detecting particles within a first range of particle sizes. A second particle detector detects particles in the fourth airstream. The second particle detector is capable of detecting particles within a second range of particle sizes different from the first range of particle sizes. Control circuitry controls the flow device and the pumps to provide a first flow rate of the third airstream and a second flow rate of the fourth airstream that is larger than the first flow rate.

Claims (56)

1. A device for counting particles on a sample surface, comprising:

a scanner probe having a first opening for receiving particles from a sample surface and one or more second openings;

one or more pumps for producing a first airstream flowing from the first opening and a second airstream flowing to the one or more second openings;

a flow device for splitting the first airstream into a third airstream and a fourth airstream;

a first particle detector for receiving and detecting particles in the third airstream, wherein the first particle detector is capable of detecting particles within a first range of particle sizes;

a second particle detector for receiving and detecting particles in the fourth airstream, wherein the second particle detector is capable of detecting particles within a second range of particle sizes which is different from the first range of particle sizes;

a control circuitry for controlling the flow device and the one or more pumps to provide a first flow rate of the third airstream and a second flow rate of the fourth airstream, wherein the first flow rate is smaller than the second flow rate;

a first sensor for measuring the first flow rate; and

a second sensor for measuring the second flow rate;

wherein the control circuitry controls the flow device based on measured first and second flow rates by the first and second sensors.

2. The device of claim 1 , further comprising:

a second flow device for adding air from an air source to the fourth airstream to form the second airstream.

3. The device of claim 2 , further comprising:

a filter for filtering particles from the second airstream.

4. A device for counting particles on a sample surface, comprising:

a scanner probe having a first opening for receiving particles from a sample surface and one or more second openings;

one or more pumps for producing a first airstream flowing from the first opening and a second airstream flowing to the one or more second openings;

a flow device for splitting the first airstream into a third airstream and a fourth airstream;

a first particle detector for receiving and detecting particles in the third airstream, wherein the first particle detector is capable of detecting particles within a first range of particle sizes;

a second particle detector for receiving and detecting particles in the fourth airstream, wherein the second particle detector is capable of detecting particles within a second range of particle sizes which is different from the first range of particle sizes;

a control circuitry for controlling the flow device and the one or more pumps to provide a first flow rate of the third airstream and a second flow rate of the fourth airstream, wherein the first flow rate is smaller than the second flow rate;

wherein the control circuitry determines a total particle count by:

determining a corrected particle count for the first detector by multiplying a particle count from the first particle detector by a ratio of a third flow rate of the first airstream over the first flow rate;

determining a corrected particle count for the second detector by multiplying a particle count from the second particle detector by a ratio of the third flow rate over the second flow rate; and

adding the corrected particle count for the first detector and the corrected particle count for the second detector.

5. The device of claim 1 , wherein the first and second particle detectors and the one or more pumps are disposed in a housing, and wherein the device further comprises:

a first tube extending between the housing and the scanner probe for conveying the first airstream; and

a second tube extending between the housing and the scanner probe for conveying the second airstream.

6. The device of claim 5 , further comprising:

a modulator for modulating a flow rate of the second airstream.

7. The device of claim 6 , wherein the modulator is disposed in the housing.

8. The device of claim 6 , wherein the modulator is disposed in the scanner probe.

9. The device of claim 6 , wherein the modulator modulates the flow rate of the second airstream at a fixed frequency.

10. The device of claim 6 , wherein the modulator modulates the flow rate of the second airstream at a frequency that varies over time.

11. A device for counting particles on a sample surface, comprising:

a scanner probe having a first opening for receiving particles from a sample surface and one or more second openings;

one or more pumps for producing a first airstream flowing from the first opening and a second airstream flowing to the one or more second openings;

a flow device for splitting the first airstream into a third airstream and a fourth airstream;

a particle detector for receiving and detecting particles in the third airstream;

a control circuitry for controlling the flow device and the one or more pumps to provide a first flow rate of the third airstream and a second flow rate of the fourth airstream, wherein the first flow rate is smaller than the second flow rate;

a first sensor for measuring the first flow rate; and

a second sensor for measuring the second flow rate;

wherein the control circuitry controls the flow device based on measured first and second flow rates by the first and second sensors.

12. The device of claim 11 , further comprising:

a second flow device for adding air from an air source to the fourth airstream to form the second airstream.

13. The device of claim 12 , further comprising:

a filter for filtering particles from the second airstream.

14. The device of claim 11 , wherein the particle detector and the one or more pumps are disposed in a housing, and wherein the device further comprises:

a first tube extending between the housing and the scanner probe for conveying the first airstream; and

a second tube extending between the housing and the scanner probe for conveying the second airstream.

15. The device of claim 14 , further comprising:

a modulator for modulating a flow rate of the second airstream.

16. The device of claim 15 , wherein the modulator is disposed in the housing.

17. The device of claim 15 , wherein the modulator is disposed in the scanner probe.

18. The device of claim 15 , wherein the modulator modulates the flow rate of the second airstream at a fixed frequency.

19. The device of claim 15 , wherein the modulator modulates the flow rate of the second airstream at a frequency that varies over time.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2019
From: BROWNE, DAVID; LUTZ, DON
To: PENTAGON TECHNOLOGIES GROUP, INC.
Reel/Frame 048741/0511 →
Continuity (2)
Provisional Application 62522611 · Jun 20, 2017
Related Publication 20180364266A1 · Dec 20, 2018