IP Library Granted Patent US 10,217,609
Granted Patent B2
US 10,217,609 · App. 16/005,761 · Granted Feb 26, 2019

Adaptive periodic waveform controller

Inventors: Larry J. Fisk, II (Fairport, NY); Aaron T. Radomski (Conesus, NY); Jonathon W. Smyka (Rochester, NY)
Assignee: MKS Instruments, Inc.
H01J37/32155H01J37/3299H01J37/32146H01J37/32174H01J37/32935H01J2237/332H01J2237/334
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Quick Facts
Patent No.
US 10,217,609
App. No.
16/005,761
Granted
Feb 26, 2019
Kind
B2
Abstract

A repeating setpoint generator module selectively varies a setpoint for an output parameter according to a predetermined pattern that repeats during successive time intervals. A closed-loop module, during a first one of the time intervals, generates N closed-loop values based on N differences between (i) N values of the setpoint at N times during the first one of the time intervals and (ii) N measurements of the output parameter at the N times during the first one of the time intervals, respectively. An adjusting module, during the first one of the time intervals, generates N adjustment values based on N differences between (i) N values of the setpoint at the N times during a second one of the time intervals and (ii) N measurements of the output parameter at the N times during the second one of the time intervals, respectively.

Claims (52)

1. A method of generating an output power, the method comprising:

selectively varying a setpoint for an output parameter according to a predetermined pattern that repeats during successive time intervals;

during a first one of the time intervals, generating N closed-loop values based on N differences between (i) N values of the setpoint at N times during the first one of the time intervals and (ii) N measurements of the output parameter at the N times during the first one of the time intervals, respectively;

during the first one of the time intervals, generating N adjustment values based on N differences between (i) N values of the setpoint at the N times during a second one of the time intervals and (ii) N measurements of the output parameter at the N times during the second one of the time intervals, respectively, wherein the second one of the time intervals is the time interval immediately preceding the first one of the time intervals;

applying, using a power amplifier, output power to a load;

generating N output values based on the N closed-loop values and the N adjustment values, respectively; and

controlling power input to the power amplifier based on the N output values.

2. The method of claim 1 wherein the N times are equally spaced.

3. The method of claim 1 wherein the N times are not equally spaced.

4. The method of claim 1 wherein generating the N closed-loop values comprises generating the N closed-loop values using proportional-integral (PI) control.

5. The method of claim 1 wherein generating the N adjustment values comprises generating the N adjustment values using proportional-integral (PI) control.

6. The method of claim 1 further comprising:

generating the N output values further based on a mixing ratio; and

selectively varying the mixing ratio.

7. The method of claim 1 further comprising selectively adjusting a fundamental frequency of the power amplifier.

8. The method of claim 7 further comprising selectively adjusting the fundamental frequency of the power amplifier based on a reflected power.

9. The method of claim 7 further comprising selectively adjusting the fundamental frequency of the power amplifier based on a reflection coefficient.

10. The method of claim 1 further comprising applying, using the power amplifier, the output power to a plasma electrode.

11. The method of claim 1 further comprising:

determining a distortion of the output power; and

selectively adjusting a fundamental frequency of the power amplifier based on the distortion.

12. The method of claim 11 further comprising:

determining a first frequency adjustment based on the distortion and at least one previous amount of distortion of the output power;

determining a second frequency adjustment based on at least one previous amount of distortion of the output power; and

setting the fundamental frequency of the power amplifier based on a previous fundamental frequency of the power amplifier, the first frequency adjustment, and the second frequency adjustment.

13. The method of claim 12 further comprising determining the second frequency adjustment based on at least one previous value of the second frequency adjustment.

14. A method of generating an output power, the method comprising:

selectively varying a setpoint for an output parameter according to a predetermined pattern that repeats during successive time intervals;

during a first one of the time intervals, generating N adjustment values based on N differences between (i) N values of the setpoint at N times during a second one of the time intervals and (ii) N measurements of the output parameter at the N times during the second one of the time intervals, respectively, wherein the second one of the time intervals is the time interval immediately preceding the first one of the time intervals;

generating N output values based on N closed-loop values and the N adjustment values, respectively; and

controlling power input to a power amplifier based on the N output values.

15. The method of claim 14 further comprising during the first one of the time intervals, generating the N closed-loop values based on N differences between (i) N values of the setpoint at the N times during the first one of the time intervals and (ii) N measurements of the output parameter at the N times during the first one of the time intervals, respectively.

16. The method of claim 15 further comprising applying, using a power amplifier, the output power to a load.

17. The method of claim 14 further comprising applying, using a power amplifier, the output power to a load.

18. The method of claim 14 wherein the N times are equally spaced.

19. The method of claim 14 wherein the N times are not equally spaced.

20. The method of claim 14 wherein generating the N closed-loop values comprises generates the N adjustment values using at least one of proportional, integral, or derivative control.

21. The method of claim 14 further comprising:

generating the N output values further based on a mixing ratio; and

selectively varying the mixing ratio.

22. The method of claim 14 further comprising selectively adjusting a fundamental frequency of the output power.

23. The method of claim 22 further comprising selectively adjusting the fundamental frequency of the output power based on a reflected power.

24. The method of claim 22 further comprising selectively adjusting the fundamental frequency of the output power based on a reflection coefficient.

25. The method of claim 14 further comprising applying, using a power amplifier, the output power to a plasma electrode.

26. The method of claim 14 further comprising:

determining a distortion of the output power; and

selectively adjusting a fundamental frequency of the power amplifier based on the distortion.

27. The method of claim 14 further comprising:

determining a first frequency adjustment based on the distortion and at least one previous amount of distortion of the output power;

determining a second frequency adjustment based on at least one previous amount of distortion of the output power; and

setting the fundamental frequency of the power amplifier based on a previous fundamental frequency of the power amplifier, the first frequency adjustment, and the second frequency adjustment.

28. The method of claim 27 further comprising determining the second frequency adjustment based on at least one previous value of the second frequency adjustment.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Aug 24, 2022
From: BARCLAYS BANK PLC
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
Reel/Frame 063009/0001 →
RELEASE OF SECURITY INTEREST Recorded Aug 24, 2022
From: BARCLAYS BANK PLC
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
Reel/Frame 062739/0001 →
SECURITY INTEREST Recorded Aug 19, 2022
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061572/0069 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE U.S. PATENT NO.7,919,646 PREVIOUSLY RECORDED ON REEL 048211 FRAME 0312. ASSIGNOR(S) HEREBY CONFIRMS THE PATENT SECURITY AGREEMENT (ABL). Recorded Jan 14, 2021
From: ELECTRO SCIENTIFIC INDUSTRIES, INC.; MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 055668/0687 →
PATENT SECURITY AGREEMENT (ABL) Recorded Feb 1, 2019
From: ELECTRO SCIENTIFIC INDUSTRIES, INC.; MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 048211/0312 →
RELEASE OF SECURITY INTEREST Recorded Feb 1, 2019
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: MKS INSTRUMENTS, INC.
Reel/Frame 048222/0397 →
PATENT SECURITY AGREEMENT Recorded Jul 27, 2018
From: MKS INSTRUMENTS, INC.
To: BARCLAYS BANK PLC
Reel/Frame 047254/0731 →
PATENT SECURITY AGREEMENT Recorded Jul 27, 2018
From: MKS INSTRUMENTS, INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 046641/0772 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 12, 2018
From: FISK, LARRY J, II; RADOMSKI, AARON T; SMYKA, JONATHAN
To: MKS INSTRUMENTS, INC.
Reel/Frame 046051/0557 →
Continuity (3)
Division 14953917 · Nov 30, 2015
Provisional Application 62087290 · Dec 4, 2014
Related Publication 20180294141A1 · Oct 11, 2018
Cited By (1)
US 12,573,591