Mandrel-pulling distance sensing assembly of an electric rivet gun
A mandrel-pulling distance sensing assembly of an electric rivet gun is mounted in a barrel of a housing and has a stationary seat, a moving seat, two magnetic elements separately fixed on the stationary seat, and a Hall effect sensor fixed on the moving seat. The moving seat is driven by a driving assembly of the electric rivet gun and is movable relative to the stationary seat. While the Hall effect sensor moves along with the moving seat between the two magnetic elements, the Hall effect sensor detects a changing magnetic field and produces and outputs a changing voltages to a control unit to allow the control unit to operate the driving assembly according to the changing voltages. Thus, the moving seat can be accurately positioned and moving ranges of a snapping device that is driven by the driving assembly can be accurately controlled.
1. A mandrel-pulling distance sensing assembly of an electric rivet gun, the mandrel-pulling distance sensing assembly mounted in a barrel of a housing of the electric rivet gun and comprising:
a stationary seat securely fixed in the barrel of the housing;
a moving seat mounted in the barrel of the housing and being able to move relative to the stationary seat and between a front end of the barrel and a rear end of the barrel;
two magnetic elements securely fixed on the stationary seat and separately arranged along a moving path of the moving seat; and
a Hall effect sensor securely fixed on the moving seat, moving along with the moving seat, and moving between the two magnetic elements.
2. The mandrel-pulling distance sensing assembly as claimed in claim 1 , wherein
the stationary seat having
a base securely mounted in the housing;
two extension arms separately protruding from an end surface of the base, each of the extension arms having an elongated guiding hole, the elongated guiding hole formed through the extension arm and having two ends respectively positioned toward the front end of the barrel and the rear end of the barrel; and
a mounting panel disposed on one of the extension arms; and
the moving seat disposed between the extension arms of the stationary seat and having two guiding rods, and the guiding rods respectively protruding from two opposite sides of the moving seat and respectively protruding into the elongated guiding holes of the extension arms of the stationary seat.
3. The mandrel-pulling distance sensing assembly as claimed in claim 2 , wherein the mounting panel of the stationary seat and the extension arm for disposing the mounting panel are separate parts, and the mounting panel is securely attached to the extension arm via at least one screw.
4. The mandrel-pulling distance sensing assembly as claimed in claim 2 , wherein the mounting panel of the stationary seat and the extension arm for disposing the mounting panel are integrally formed as a single part.
5. The mandrel-pulling distance sensing assembly as claimed in claim 1 , wherein the two magnetic elements are immovably embedded in the mounting panel of the stationary seat.
6. The mandrel-pulling distance sensing assembly as claimed in claim 2 , wherein the two magnetic elements are immovably embedded in the mounting panel of the stationary seat.
7. The mandrel-pulling distance sensing assembly as claimed in claim 3 , wherein the two magnetic elements are immovably embedded in the mounting panel of the stationary seat.
8. The mandrel-pulling distance sensing assembly as claimed in claim 4 , wherein the two magnetic elements are immovably embedded in the mounting panel of the stationary seat.
9. The mandrel-pulling distance sensing assembly as claimed in claim 1 , wherein
one magnetic element is immovably embedded in the mounting panel; and
the other magnetic element is adjustably embedded in the mounting panel, and the adjustable magnetic element is selectively moved toward or away from the immovably magnetic element.
10. The mandrel-pulling distance sensing assembly as claimed in claim 2 , wherein
one magnetic element is immovably embedded in the mounting panel; and
the other magnetic element is adjustably embedded in the mounting panel, and the adjustable magnetic element is selectively moved toward or away from the immovably magnetic element.
11. The mandrel-pulling distance sensing assembly as claimed in claim 3 , wherein
one magnetic element is immovably embedded in the mounting panel; and
the other magnetic element is adjustably embedded in the mounting panel, and the adjustable magnetic element is selectively moved toward or away from the immovably magnetic element.
12. The mandrel-pulling distance sensing assembly as claimed in claim 4 , wherein
one magnetic element is immovably embedded in the mounting panel; and
the other magnetic element is adjustably embedded in the mounting panel, and the adjustable magnetic element is selectively moved toward or away from the immovably magnetic element.
13. The mandrel-pulling distance sensing assembly as claimed in claim 9 , wherein
the mounting panel of the stationary seat has a through hole for mounting the adjustable magnetic element, the through hole is formed through the mounting panel and has a width wider than a width of the adjustable magnetic element; and
two positioning screws are perpendicularly mounted through the mounting panel, protrude into the through hole, and abut against the adjustable magnetic element.
14. The mandrel-pulling distance sensing assembly as claimed in claim 10 , wherein
the mounting panel of the stationary seat has a through hole for mounting the adjustable magnetic element, the through hole is formed through the mounting panel and has a width wider than a width of the adjustable magnetic element; and
two positioning screws are perpendicularly mounted through the mounting panel, protrude into the through hole, and abut against the adjustable magnetic element.
15. The mandrel-pulling distance sensing assembly as claimed in claim 11 , wherein
the mounting panel of the stationary seat has a through hole for mounting the adjustable magnetic element, the through hole is formed through the mounting panel and has a width wider than a width of the adjustable magnetic element; and
two positioning screws are perpendicularly mounted through the mounting panel, protrude into the through hole, and abut against the adjustable magnetic element.
16. The mandrel-pulling distance sensing assembly as claimed in claim 12 , wherein
the mounting panel of the stationary seat has a through hole for mounting the adjustable magnetic element, the through hole is formed through the mounting panel and has a width wider than a width of the adjustable magnetic element; and
two positioning screws are perpendicularly mounted through the mounting panel, protrude into the through hole, and abut against the adjustable magnetic element.
17. The mandrel-pulling distance sensing assembly as claimed in claim 1 , wherein the Hall effect sensor is soldered on a printed circuit board (PCB), and the PCB is adhered to the moving seat by adhesive.
18. The mandrel-pulling distance sensing assembly as claimed in claim 2 , wherein the Hall effect sensor is soldered on a PCB, and the PCB is adhered to the moving seat by adhesive.
19. The mandrel-pulling distance sensing assembly as claimed in claim 1 , wherein the Hall effect sensor is soldered on a PCB, and the PCB is securely embedded in the moving seat.
20. The mandrel-pulling distance sensing assembly as claimed in claim 2 , wherein the Hall effect sensor is soldered on a PCB, and the PCB is securely embedded in the moving seat.