IP Library Granted Patent US 10,790,398
Granted Patent B2
US 10,790,398 · App. 16/009,098 · Granted Sep 29, 2020

Chalcogen back surface field layer

Inventors: Priscilla D. Antunez (Tarrytown, NY); Bruce A. Ek (Pelham Manor, NY); Richard A. Haight (Mahopac, NY); Ravin Mankad (Mumbai, IN); Saurabh Singh (Yonkers, NY); Teodor K. Todorov (Yorktown Heights, NY)
Assignee: International Business Machines Corporation
H01L31/0326H01L31/02167H01L31/022425H01L31/022441H01L31/022466H01L31/072H01L31/1864H01L31/1868H01L31/1884H01L31/1896Y02E10/50
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,790,398
App. No.
16/009,098
Granted
Sep 29, 2020
Kind
B2
Abstract

Kesterite photovoltaic devices having a back surface field layer are provided. In one aspect, a method of forming a photovoltaic device includes: forming a complete photovoltaic device having a substrate, an electrically conductive layer on the substrate, an absorber layer on the electrically conductive layer, a buffer layer on the absorber layer, and a transparent front contact on the buffer layer; removing the substrate and the electrically conductive layer from the complete photovoltaic device to expose a backside surface of the absorber layer; forming a passivating layer on the backside surface of the absorber layer; and forming a high work function back contact on the passivating layer. A photovoltaic device having a passivating layer is also provided.

Claims (30)

1. A photovoltaic device, comprising:

a high work function back contact;

a passivating layer on the high work function back contact, wherein the passivating layer is disposed on the high work function back contact as a continuous layer having a thickness of from about 1 nm to about 100 nm, and ranges therebetween;

an absorber layer on the passivating layer, wherein the passivating layer is a separate layer from the absorber layer and has a distinct composition comprising a material selected from the group consisting of: pure elemental selenium and pure elemental tellurium, and wherein the passivating layer fully separates the high work function back contact from the absorber layer;

a buffer layer on the absorber layer; and

a transparent front contact on the buffer layer.

2. The photovoltaic device of claim 1 , wherein the absorber layer comprises a kesterite material.

3. The photovoltaic device of claim 2 , wherein the absorber layer comprises copper, zinc, tin, and at least one of sulfur and selenium.

4. The photovoltaic device of claim 1 , wherein the absorber layer has a thickness of from about 0.5 micrometers to about 2 micrometers, and ranges therebetween.

5. The photovoltaic device of claim 1 , wherein the high work function back contact comprises a material selected from the group consisting of: molybdenum, molybdenum trioxide, gold, nickel, tantalum, tungsten, aluminum, platinum, titanium nitride, silicon nitride, and combinations thereof.

6. The photovoltaic device of claim 1 , wherein the high work function back contact comprises molybdenum trioxide and gold.

7. The photovoltaic device of claim 1 , further comprising:

a metal grid on the transparent front contact.

8. The photovoltaic device of claim 7 , wherein the metal grid comprises a material selected from the group consisting of: nickel, aluminum, and combinations thereof.

9. The photovoltaic device of claim 1 , wherein the buffer layer comprises a material selected from the group consisting of: indium sulfide, zinc oxide, zinc oxysulfide, aluminum oxide, and combinations thereof.

10. The photovoltaic device of claim 1 , wherein the buffer layer has a thickness of from about 100 Å to about 1,000 Å, and ranges therebetween.

11. The photovoltaic device of claim 1 , wherein the transparent front contact comprises a transparent conductive oxide selected from the group consisting of: indium-tin-oxide, aluminum-doped zinc oxide, and combinations thereof.

12. A photovoltaic device, comprising:

a high work function back contact;

a passivating layer on the high work function back contact, wherein the passivating layer is disposed on the high work function back contact as a continuous layer having a thickness of from about 1 nm to about 100 nm, and ranges therebetween;

an absorber layer comprising a kesterite material on the passivating layer, wherein the passivating layer is a separate layer from the absorber layer and has a distinct composition comprising a material selected from the group consisting of: pure elemental selenium and pure elemental tellurium, and wherein the passivating layer fully separates the high work function back contact from the absorber layer;

a buffer layer on the absorber layer;

a transparent front contact on the buffer layer; and

a metal grid on the transparent front contact.

13. The photovoltaic device of claim 12 , wherein the absorber layer comprises copper, zinc, tin, and at least one of sulfur and selenium.

14. The photovoltaic device of claim 12 , wherein the high work function back contact comprises a material selected from the group consisting of: molybdenum, molybdenum trioxide, gold, nickel, tantalum, tungsten, aluminum, platinum, titanium nitride, silicon nitride, and combinations thereof.

15. The photovoltaic device of claim 12 , wherein the high work function back contact comprises molybdenum trioxide and gold.

16. The photovoltaic device of claim 12 , wherein the buffer layer comprises a material selected from the group consisting of: indium sulfide, zinc oxide, zinc oxysulfide, aluminum oxide, and combinations thereof.

17. The photovoltaic device of claim 12 , wherein the transparent front contact comprises a transparent conductive oxide selected from the group consisting of: indium-tin-oxide, aluminum-doped zinc oxide, and combinations thereof.

18. The photovoltaic device of claim 1 , wherein the passivating layer comprises pure elemental tellurium.

Assignments (2)
CONFIRMATORY LICENSE Recorded Apr 30, 2024
From: INTERNATIONAL BUSINESS MACHINES CORPORATION
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 067636/0769 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2018
From: ANTUNEZ, PRISCILLA D.; EK, BRUCE A.; HAIGHT, RICHARD A.; MANKAD, RAVIN; SINGH, SAURABH; TODOROV, TEODOR K.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 046095/0012 →
Continuity (2)
Division 15281789 · Sep 30, 2016
Related Publication 20180294368A1 · Oct 11, 2018