IP Library Granted Patent US 10,892,486
Granted Patent B2
US 10,892,486 · App. 16/022,572 · Granted Jan 12, 2021

Solid electrolyte technology with rearrangeable bonds for metal and metal-ion batteries

Inventors: Gleb Yushin (Atlanta, GA); Kostiantyn Turcheniuk (Atlanta, GA); Yiran Xiao (Atlanta, GA); Ah-Young Song (Atlanta, GA); Oleg Borodin (Adelphi, MD); Naoki Nitta (Alameda, CA)
Assignees: SILA NANOTECHNOLOGIES INC.; GEORGIA TECH RESEARCH CORPORATION; THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE ARMY
H01M4/581C01D15/00C01F17/00H01M4/0433H01M4/364H01M4/405H01M4/463H01M4/8882H01M10/052H01M10/0562C01P2002/52C01P2002/72C01P2002/85C01P2002/89C01P2004/03C01P2004/62C01P2004/64H01M2300/008H01M2300/0068
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Quick Facts
Patent No.
US 10,892,486
App. No.
16/022,572
Granted
Jan 12, 2021
Kind
B2
Abstract

In an embodiment, a metal or metal-ion battery cell, includes anode and cathode electrodes, a separator electrically separating the anode and the cathode, and a solid electrolyte ionically coupling the anode and the cathode, wherein the solid electrolyte comprises a material having one or more rearrangeable chalcogen-metal-hydrogen groups that are configured to transport at least one metal-ion or metal-ion mixture through the solid electrolyte, wherein the solid electrolyte exhibits a melting point below about 350° C. In an example, the solid electrolyte may be produced by mixing different dry metal-ion compositions together, arranging the mixture inside of a mold, and heating the mixture while arranged inside of the mold at least to a melting point (e.g., below about 350° C.) of the mixture so as to produce a material comprising one or more rearrangeable chalcogen-metal-hydrogen groups.

Claims (34)

1. A solid electrolyte for a metal or metal-ion battery cell, comprising:

a material having one or more rearrangeable chalcogen-metal-hydrogen groups that are configured to transport at least one metal-ion or metal-ion mixture through the solid electrolyte,

wherein the solid electrolyte exhibits a melting point below about 350° C.

2. The solid electrolyte of claim 1 , wherein the one or more rearrangeable chalcogen-metal-hydrogen groups are configured to be rearranged relative to one or more previous arrangements of the at least one metal-ion or metal ion mixture and at least one hydrogen of the respective one or more rearranged chalcogen-metal-hydrogen groups of the material to facilitate the transport of the at least one metal-ion or metal-ion mixture through the solid electrolyte.

3. The solid electrolyte of claim 2 , wherein the one or more rearrangeable chalcogen-metal-hydrogen groups are configured to be rearranged in accordance with a successive rotational sequence of arrangements of the at least one metal-ion or metal ion mixture, and the at least one hydrogen to facilitate the transport of the at least one metal-ion or metal-ion mixture through the solid electrolyte.

4. The solid electrolyte of claim 1 , wherein the one or more rearrangeable chalcogen-metal-hydrogen groups comprise a chalcogen and the at least one metal-ion or metal-ion mixture.

5. The solid electrolyte of claim 4 , wherein the chalcogen comprises O, S, a mixture of O and S, a mixture of N, O and S, a mixture of group 5 elements, a mixture of group 3 elements, a mixture of chalcogens, or any combination thereof.

6. The solid electrolyte of claim 4 , wherein the metal-ion comprises Li, Na, K, Mg or Ca.

7. The solid electrolyte of claim 4 , wherein the metal-ion mixture comprises a mixture of the metal ion with one or more other ions.

8. The solid electrolyte of claim 7 , wherein the one or more other ions include Ba 2+ .

9. The solid electrolyte of claim 4 , wherein the metal-ion mixture comprises a mixture of the metal ion with a transition metal or transition metal mixture.

10. The solid electrolyte of claim 9 , wherein the transition metal or transition metal mixture comprises Al 3+ , Ta 3+ , Zr 4+ , Hf 4+ , or a combination thereof.

11. The solid electrolyte of claim 4 , wherein the metal-ion mixture comprises a mixture of the metal ion with a rare-earth or rare-earth-like metal or their mixtures.

12. The solid electrolyte of claim 11 , wherein the rare-earth or rare-earth-like metal is Sc 3+ , Y 3+ , or La 3+ .

13. The solid electrolyte of claim 1 , wherein the solid electrolyte is configured to be introduced into the metal or metal-ion battery cell by melt-infiltration.

14. A method of synthesizing a solid electrolyte, comprising:

providing a first dry metal-ion composition comprising a chalcogen, a metal or metal mixture, and hydrogen;

providing a second dry metal-ion composition comprising a metal halide or a mixture of metal halides;

mixing the first and second dry metal-ion compositions together;

arranging the mixture inside of a mold; and

heating the mixture while arranged inside of the mold at least to a melting point of the mixture so as to produce a material comprising one or more rearrangeable chalcogen-metal-hydrogen groups that are configured to transport at least one metal-ion or metal-ion mixture through the material,

wherein the mixture exhibits a melting point below about 350° C.

15. The method of claim 14 , wherein the chalcogen comprises O, S, a mixture of O and S, a mixture of a given chalcogen with N, a mixture of the given chalcogen with P, or any combination thereof.

16. The method of claim 14 , wherein the first dry metal-ion composition comprises LiOH, LiSH, LiNH, Bi(OH) 3 , or a combination thereof.

17. The method of claim 14 , wherein the mold comprises another material that is inert to the mixture.

18. The method of claim 14 , wherein the another material comprises graphite.

19. The method of claim 14 , wherein the first dry metal-ion composition and/or the second dry metal-ion composition comprise Li, Na, K, Mg, Ca, Sr, or Ba.

20. The method of claim 14 , wherein the first dry metal-ion composition and/or the second dry metal-ion comprise a mixture of a respective metal ion with one or more other ions.

21. The method of claim 14 , wherein the mixture comprises a metal ion mixed with a transition metal or transition metal mixture.

22. The method of claim 14 , wherein the transition metal or transition metal mixture comprises Al 3+ , Ta 3+ , Zr 4+ , Hf 4+ , or a combination thereof.

23. The method of claim 14 , wherein the mixture comprises a metal ion mixed with a rare-earth metal.

24. The method of claim 14 , wherein the rare-earth metal is Sc, Y or La.

25. The method of claim 14 , wherein the metal halide or mixture of metal halides comprises Cl, F, Br, I or a mixture thereof.

26. The method of claim 14 , wherein the heating heats the mixture to at least about 350° C.

Assignments (4)
CONFIRMATORY LICENSE Recorded Feb 15, 2024
From: SILA NANOTECHOLOGIES, INC.
To: US DEPARTMENT OF ENERGY
Reel/Frame 066611/0156 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2018
From: TURCHENIUK, KOSTIANTYN; XIAO, YIRAN; SONG, AH-YOUNG
To: GEORGIA TECH RESEARCH CORPORATION
Reel/Frame 047147/0319 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2018
From: YUSHIN, GLEB; NITTA, NAOKI
To: SILA NANOTECHNOLOGIES, INC.
Reel/Frame 047019/0660 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2018
From: BORODIN, OLEG
To: THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE ARMY
Reel/Frame 046292/0386 →
Continuity (2)
Provisional Application 62526307 · Jun 28, 2017
Related Publication 20190006672A1 · Jan 3, 2019
Cited By (1)
US 12,620,628