Electrical connector with a flexible sleeve
View Patent ↗An electrical connector comprises a contact element capable of being coupled to a support element on which a wire is wound and a flexible sleeve mounted around the contact element to retain the contact element on the support element. The contact element has an inoperative undeformed position in which flexible walls of the contact element are outwardly divergent from one another and, when the contact element is fitted over the support element in the inoperative undeformed position, a cutting element of the contact element remains at a distance from the wire. The flexible sleeve is movable into a final operative position in which the flexible sleeve pushes the flexible walls toward an inwardly inclined position in which the cutting element cuts into the insulating material of the wire and forms an electrical connection with the wire.
1. An electrical connector, comprising:
a contact element formed of a conductive material and capable of being coupled to a support element, a wire is wound on the support element, the contact element having:
(a) a pair of flexible walls facing one another and adapted to come into contact with the support element;
(b) a cutting element disposed on an inner surface of at least one of the flexible walls and facing the support element;
(c) an end-stop element disposed on the inner surface of at least one of the flexible walls; and
(d) an inoperative undeformed position, the flexible walls are outwardly divergent from one another in the inoperative undeformed position and, when the contact element is fitted over the support element in the inoperative undeformed position, the cutting element remains at a distance from the wire; and
a flexible sleeve mounted around the contact element to retain the contact element on the support element, the flexible sleeve positioned above the contact element in a pre-locking position and being movable with respect to the contact element into a final operative position after the contact element has been fitted over the support element, the flexible sleeve in the final operative position pushes the flexible walls toward an inwardly inclined position, the cutting element cuts into the insulating material of the wire and forms an electrical connection with the wire in the inwardly inclined position.
2. The electrical connector of claim 1 , wherein the flexible sleeve has a quadrilateral body with a pair of lateral walls facing one another, each of the lateral walls has an inclined central portion.
3. The electrical connector of claim 2 , wherein the inclined central portion of each of the lateral walls is adapted to push the flexible walls toward the inwardly inclined position when the flexible sleeve is moved into the final operative position.
4. The electrical connector of claim 3 , wherein the contact element has a quadrilateral body with the flexible walls, a rigid end wall, and a rigid base wall, the rigid end wall and the rigid base wall are substantially parallel and face one another.
5. The electrical connector of claim 4 , wherein the rigid end wall and the rigid base wall each have a contact groove positioned to prevent an interference between the support element and the contact element when the contact element is coupled to the support element.
6. The electrical connector of claim 5 , wherein at least one of the rigid end wall and the rigid base wall has a pair of outwardly protruding pins retaining the flexible sleeve over the contact element.
7. The electrical connector of claim 1 , wherein the cutting element is a blade extending in a longitudinal direction of the flexible walls.
8. The electrical connector of claim 7 , wherein the end-stop element protrudes toward the support element and is positioned on an upper portion of the inner surface of the at least one flexible wall.
9. The electrical connector of claim 8 , wherein a pair of parallel blades and a pair of end-stop elements are disposed on the inner surface of each of the flexible walls.
10. The electrical connector of claim 8 , wherein a pair of parallel blades and a pair of end-stop elements are disposed on only a first flexible wall of the pair of flexible walls.
11. The electrical connector of claim 10 , wherein a protruding portion adapted to come into contact with the wire is disposed on an inner surface of a second flexible wall of the pair of flexible walls.
12. The electrical connector of claim 11 , wherein a protruding element is disposed on the inner surface of the second flexible wall and is adapted to form an electrical connection between the support element and the contact element.
13. The electrical connector of claim 6 , wherein the quadrilateral body of the flexible sleeve has a pair of opposite end walls each having a sleeve groove, each of the sleeve grooves has a same dimension as each of the contact grooves.
14. The electrical connector of claim 13 , wherein the sleeve grooves are disposed adjacent to the contact grooves in the final operative position and prevent an interference between the support element and the flexible sleeve when the flexible sleeve is moved into the final operative position.
15. The electrical connector of claim 14 , wherein the end walls of the flexible sleeve each have a pair of coupling seats, each of the coupling seats receives one of the protruding pins of the contact element when the flexible sleeve is mounted on the contact element in the pre-locking position.
16. The electrical connector of claim 15 , wherein the end walls of the flexible sleeve each have a pair of passageways, each of the passageways receives one of the protruding pins of the contact element to retain the flexible sleeve in the final operative position on the contact element.
17. The electrical connector of claim 1 , wherein the wire is part of a magnetic ignition coil for an internal combustion engine.