IP Library Granted Patent US 11,118,008
Granted Patent B2
US 11,118,008 · App. 16/028,989 · Granted Sep 14, 2021

Ring-opening polymerizations using a flow reactor

Inventors: Nathaniel H. Park (San Jose, CA); James L. Hedrick (Pleasanton, CA); Victoria A. Piunova (Los Gatos, CA); Dmitry Zubarev (San Jose, CA); Gavin O. Jones (San Jose, CA); Robert M. Waymouth (Palo Alto, CA); Binhong Lin (Stanford, CA)
Assignees: INTERNATIONAL BUSINESS MACHINES CORPORATION; THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIVERSITY
C08G64/0208C08G63/685C08G63/823C08G67/00C08G75/26C08G79/04
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Quick Facts
Patent No.
US 11,118,008
App. No.
16/028,989
Granted
Sep 14, 2021
Kind
B2
Abstract

Techniques regarding the synthesis of one or more polymers through one or more ring-opening polymerizations conducted within a flow reactor and facilitated by one or more anionic catalysts are provided. For example, one or more embodiments can comprise a method, which can comprise polymerizing, via a ring-opening polymerization within a flow reactor, a cyclic monomer in the presence of one or more anionic organocatalysts.

Claims (33)

1. A method, comprising:

polymerizing, via a ring-opening polymerization within a flow reactor, a cyclic monomer in the presence of an anionic organocatalyst, wherein the cyclic monomer is supplied to the flow reactor via a first inlet and the anionic organocatalyst is supplied to the flow reactor via a second inlet, and wherein the organocatalyst is characterized by a chemical structure:

wherein X corresponds to an anion selected from a first group consisting of an oxygen anion, a sulfur anion, and a nitrogen anion;

wherein E corresponds to an atom selected from a second group consisting of an oxygen atom and a sulfur atom;

wherein R 1 corresponds to a first functional group selected from a third group consisting of a first alkyl group and a first aryl group;

wherein R 2 corresponds to a second functional group selected from a fourth group consisting of a second alkyl group and a second aryl group; and

wherein the cyclic monomer is selected from a fifth group consisting of a cyclic carbonate monomer, a substituted cyclic carbonate monomer, a cyclic phospholane monomer, a morpholinone monomer, tetrahydro-2H-pyran-2-thione, oxepane-2-thione, tetrahydrothiopyranone, and 2-thiepanone.

2. The method of claim 1 , wherein the anionic organocatalyst is derived from a chemical reaction between a chemical compound and a chemical base, wherein the chemical base is selected from a fifth group consisting of 1,8-diazabicyclo[5.4.0]undec-7-ene, 7-methyl-1,5,7-triazabicyclo[4.4.0]dec-5-ene, phosphazene bases, 1,3,2-diazaphosphorin-2-amin, 2-[(1,1-dimethylethyl)imino]-N,N-diethyl-1,2,2,2,3,4,5,6-octahydro-1,3-dimethyl, 1,3-dihydro-1,3-bis(2,4,6-trimethylphenyl)imidazole-2-ylidene, potassium methoxide, potassium hydride, sodium methoxide, and sodium hydride.

3. The method of claim 1 , further comprising:

reacting, via a second ring-opening polymerization within the flow reactor, an intermediate polymer with a second cyclic monomer in the presence of a chemical compound to form a block copolymer, and wherein the intermediate polymer is formed from the polymerizing the cyclic monomer.

4. The method of claim 3 , wherein the reacting comprises protonating the anion via a proton transfer with the chemical compound to form a second anionic organocatalyst, and wherein the second anionic organocatalyst is a catalyst to the second ring-opening polymerization.

5. The method of claim 1 , wherein the ring-opening polymerization is performed at room temperature.

6. A method, comprising:

polymerizing, via a ring-opening polymerization within a flow reactor, a cyclic monomer in the presence of an anionic organocatalyst at room temperature, wherein the anionic organocatalyst is characterized by a chemical structure:

wherein X corresponds to an anion selected from a first group consisting of an oxygen anion, a sulfur anion, and a nitrogen anion;

wherein E corresponds to an atom selected from a second group consisting of an oxygen atom and a sulfur atom;

wherein R 1 corresponds to a first functional group selected from a third group consisting of a first alkyl group and a first aryl group;

wherein R 2 corresponds to a second functional group selected from a fourth group consisting of a second alkyl group and a second aryl group; and

wherein the cyclic monomer is selected from a fifth group consisting of a cyclic carbonate monomer, a substituted cyclic carbonate monomer, a cyclic phospholane monomer, a morpholinone monomer, tetrahydro-2H-pyran-2-thione, oxepane-2-thione, tetrahydrothiopyranone, and 2-thiepanone.

7. The method of claim 6 , wherein the anionic organocatalyst is derived from a chemical reaction between a chemical compound and a chemical base, wherein the chemical base is selected from a fifth group consisting of 1,8-diazabicyclo[5.4.0]undec-7-ene, 7-methyl-1,5,7-triazabicyclo[4.4.0]dec-5-ene, phosphazene bases, 1,3,2-diazaphosphorin-2-amin, 2-[(1,1-dimethylethyl)imino]-N,N-diethyl-1,2,2,2,3,4,5,6-octahydro-1,3-dimethyl, 1,3-dihydro-1,3-bis(2,4,6-trimethylphenyl)imidazole-2-ylidene, potassium methoxide, potassium hydride, sodium methoxide, and sodium hydride.

8. The method of claim 6 , further comprising:

reacting, via a second ring-opening polymerization within the flow reactor, an intermediate polymer with a second cyclic monomer in the presence of a chemical compound to form a block copolymer, and wherein the intermediate polymer is formed from the polymerizing the cyclic monomer.

9. The method of claim 8 , wherein the reacting comprises protonating the anion via a proton transfer with the chemical compound to form a second anionic organocatalyst, and wherein the second anionic organocatalyst is a catalyst to the second ring-opening polymerization.

10. A method, comprising:

forming an intermediate polymer by polymerizing, via a ring-opening polymerization within a flow reactor, a cyclic monomer in the presence of an anionic organocatalyst, wherein the anionic organocatalyst is characterized by a chemical structure:

wherein X corresponds to an anion selected from a first group consisting of an oxygen anion, a sulfur anion, and a nitrogen anion;

wherein E corresponds to an atom selected from a second group consisting of an oxygen atom and a sulfur atom;

wherein R 1 corresponds to a first functional group selected from a third group consisting of a first alkyl group and a first aryl group; and

wherein R 2 corresponds to a second functional group selected from a fourth group consisting of a second alkyl group and a second aryl group;

forming a block copolymer by reacting, via a second ring-opening polymerization within the flow reactor, the intermediate polymer with a second cyclic monomer in the presence of a chemical compound, wherein the reacting comprises protonating the anion via a proton transfer with the chemical compound to form a second anionic organocatalyst, and wherein the second anionic organocatalyst is a catalyst to the second ring-opening polymerization.

11. The method of claim 10 , wherein the cyclic monomer is selected from a fifth group consisting of a lactone monomer, a cyclic carbonate monomer, a substituted cyclic carbonate monomer, a cyclic phospholane monomer, a morpholinone monomer, tetrahydro-2H-pyran-2-thione, oxepane-2-thione, tetrahydrothiopyranone, and 2-thiepanone.

12. The method of claim 10 , wherein the anionic organocatalyst is derived from a chemical reaction between a chemical compound and a chemical base, wherein the chemical base is selected from a fifth group consisting of 1,8-diazabicyclo[5.4.0]undec-7-ene, 7-methyl-1,5,7-triazabicyclo[4.4.0]dec-5-ene, phosphazene bases, 1,3,2-diazaphosphorin-2-amin, 2-[(1,1-dimethylethyl)imino]-N,N-diethyl-1,2,2,2,3,4,5,6-octahydro-1,3-dimethyl, 1,3-dihydro-1,3-bis(2,4,6-trimethylphenyl)imidazole.

13. The method of claim 10 , wherein the ring-opening polymerization is performed at room temperature.

Assignments (3)
CONFIRMATORY LICENSE Recorded Sep 28, 2024
From: STANFORD UNIVERSITY
To: NATIONAL SCIENCE FOUNDATION
Reel/Frame 069067/0734 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2018
From: PARK, NATHANIEL H.; HEDRICK, JAMES L.; PIUNOVA, VICTORIA A.; ZUBAREV, DMITRY; JONES, GAVIN O.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 046282/0580 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 6, 2018
From: WAYMOUTH, ROBERT M.; LIN, BINHONG
To: THE BOARD OF TRUSTEES OF THE LELAND STANFORD JUNIOR UNIVERSITY
Reel/Frame 046282/0661 →
Continuity (1)
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