IP Library Granted Patent US 10,893,599
Granted Patent B2
US 10,893,599 · App. 16/030,693 · Granted Jan 12, 2021

Laser produced plasma light source having a target material coated on a cylindrically-symmetric element

Inventors: Alexey Kuritsyn (San Jose, CA); Brian Ahr (San Jose, CA); Rudy F. Garcia (Union City, CA); Frank Chilese (San Ramon, CA); Oleg Khodykin (San Diego, CA)
Assignee: KLA Corporation
H05G2/008
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Quick Facts
Patent No.
US 10,893,599
App. No.
16/030,693
Granted
Jan 12, 2021
Kind
B2
Abstract

The present disclosure is directed to laser produced plasma light sources having a target material, such as Xenon, that is coated on the outer surface of a drum. Embodiments include bearing systems for rotating the drum that have structures for reducing leakage of contaminant material and/or bearing gas into the LPP chamber. Injection systems are disclosed for coating and replenishing target material on the drum. Wiper systems are disclosed for preparing the target material surface on the drum, e.g. smoothing the target material surface. Systems for cooling and maintaining the temperature of the drum and a housing overlying the drum are also disclosed.

Claims (28)

1. A device comprising:

a cylindrically-symmetric element rotatable about an axis and having a surface coated with a band of plasma-forming target material for irradiation by a drive laser to produce plasma;

a subsystem for replenishing plasma-forming target material on the cylindrically-symmetric element; and

a wiper positioned to scrape plasma-forming target material on the cylindrically-symmetric element to establish a uniform thickness of plasma-forming target material; and

a measurement system outputting a signal indicative of a radial distance between the wiper edge and the axis, wherein the measurement system comprises a light emitter and a light sensor.

2. The device of claim 1 , wherein the drive laser is a pulsed drive laser, wherein a crater having a maximum diameter, D, is formed in the plasma-forming target material on the cylindrically-symmetric element after a pulse of irradiation, wherein the wiper comprises a serrated wiper comprising at least two teeth having a length, L, in a direction parallel to the axis, with L>3*D.

3. The device of claim 1 , further comprising:

a housing overlying the surface and formed with an opening to expose plasma-forming target material for irradiation by the drive laser, the wiper establishing a seal between the housing and the plasma-forming target material.

4. The device of claim 1 , further comprising:

a housing overlying the surface and formed with an opening to expose plasma-forming target material for irradiation by a drive laser to produce plasma; and

a mounting system for attaching the wiper to the housing and for allowing the wiper to be replaced without moving the housing relative to the cylindrically-symmetric element.

5. The device of claim 1 , further comprising:

a housing overlying the surface and formed with an opening to expose plasma-forming target material for irradiation by a drive laser to produce plasma; and

an adjustment system for adjusting a radial distance between the wiper edge and the axis.

6. A device comprising:

a cylindrically-symmetric element rotatable about an axis and having a surface coated with a band of plasma-forming target material for irradiation by a drive laser to produce plasma;

a subsystem for replenishing plasma-forming target material on the cylindrically-symmetric element;

a wiper mount;

a master wiper for aligning the wiper mount; and

an operational wiper positionable in the aligned wiper mount to scrape plasma-forming target material on the cylindrically-symmetric element at a wiper edge to establish a uniform thickness of plasma-forming target material,

wherein the drive laser is a pulsed drive laser, wherein a crater having a maximum diameter, D, is formed in the plasma-forming target material on the cylindrically-symmetric element after a pulse of irradiation, wherein the operational wiper comprises a serrated wiper comprising at least two teeth having a length, L, in a direction parallel to the axis, with L>3*D.

7. A device comprising:

a cylindrically-symmetric element rotatable about an axis and having a surface coated with a band of plasma-forming target material for irradiation by a drive laser to produce plasma;

a subsystem for replenishing plasma-forming target material on the cylindrically-symmetric element;

a first heated wiper for wiping plasma-forming target material on the cylindrically-symmetric element at a first location to establish a uniform thickness of plasma-forming target material; and

a second heated wiper for wiping plasma-forming target material on the cylindrically-symmetric element at a second location to establish the uniform thickness of plasma-forming target material, the second location being diametrically opposite the first location across the cylindrically-symmetric element.

8. The device of claim 7 , wherein the first and second heated wipers have contact surfaces made of a compliant material.

9. The device of claim 7 , further comprising a first thermocouple for outputting a first signal indicative of a temperature of the first heated wiper and a second thermocouple for outputting a second signal indicative of a temperature of the second heated wiper.

Assignments (2)
CHANGE OF NAME Recorded Dec 9, 2020
From: KLA-TENCOR CORPORATION
To: KLA CORPORATION
Reel/Frame 054649/0630 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 27, 2018
From: KURITSYN, ALEXEY; AHR, BRIAN; GARCIA, RUDY F.; CHILESE, FRANK; KHODYKIN, OLEG
To: KLA-TENCOR CORPORATION
Reel/Frame 047595/0516 →
Continuity (3)
Division 15265515 · Sep 14, 2016
Provisional Application 62255824 · Nov 16, 2015
Related Publication 20190075641A1 · Mar 7, 2019