Mechanical conveyor belts for granulated raw materials
View Patent ↗The present disclosure is directed toward a two-conveyor mechanical conveyor belt system for granulated raw materials including a first conveyor that may be larger than a second conveyor. Both conveyors are configured to be mounted onto a mobile base such that the conveyor system has dimensions similar to a trailer for conventional cargo transport truck. The conveyor system may be used for loading and unloading granulated raw materials, preferably silica sand, into transporting trailers that are suitable for feedstock. The longer-length conveyor belt of the first conveyor defines a transporting belt. The second conveyor may be configured to be positioned between the first conveyor and a trailer, and includes a shorter-length belt that defines a connecting belt disposed between the first conveyor and the trailer. The configuration of the first and second conveyors provides an airtight or otherwise sealed connection between a raw materials-transporting trailer and a specialized container.
1. A mobile conveyor, comprising:
a mobile base having a plurality of wheels and a longitudinal axis;
a first conveyor pivotably coupled to the mobile base, the first conveyor comprising:
a transporting belt;
a first section including a rail;
a second section that extends telescopically from the first section; and
a third section that extends telescopically from the second section,
wherein the second and third sections are configured to extend via actuation of a chain; and
a second conveyor slidably coupled to the first conveyor, the second conveyor comprising:
a receiving region supported by engagement wheels and configured to be positioned substantially parallel to the longitudinal axis of the mobile base when in an operational position;
a transfer region positioned to receive granular material from the receiving region and transfer the granular material to the first conveyor;
a connecting belt housed in the receiving region and the transfer region,
wherein the engagement wheels are configured to engage the rail and the second conveyor is configured to transition between a transport position and an operational position by sliding along the rail.
2. The mobile conveyor of claim 1 , wherein the second conveyor comprises at least two motorized wheels that, when actuated with the second conveyor in the operational position, cause the second conveyor to move in a direction crossing the longitudinal axis.
3. The mobile conveyor of claim 1 , further comprising a protective structure surrounding the transporting belt and configured to extend telescopically with the first conveyor.
4. The mobile conveyor of claim 3 , the protective structure comprising:
a bottom protective portion surrounding the bottom section of the first conveyor;
a middle protective portion surrounding the middle section of the first conveyor and sized to fit within the bottom protection portion when the first conveyor is in a retracted position;
a top protective portion surrounding the top section of the first conveyor and sized to fit within both the middle protective portion and bottom protective portion when the first conveyor is in a retracted position.
5. The mobile conveyor of claim 1 , wherein the second conveyor comprises a flexible connector positioned at a distal end of the transfer region and oriented to redirect granular material downward to the transporting belt.
6. The mobile conveyor of claim 1 , wherein the first conveyor comprises a flexible nozzle positioned at a distal end of the third section and oriented to redirect granular material downward to a storage container.
7. The mobile conveyor of claim 6 , wherein the first conveyor comprises a video camera mounted proximate to the flexible nozzle and oriented to capture video feed of the nozzle.
8. The mobile conveyor of claim 7 , further comprising a display mounted on the mobile conveyor that displayed the video feed captured by the video camera.
9. The mobile conveyor of claim 7 , wherein the first conveyor is configured to retract to a contracted mode via operation of an internal roller chain.
10. The mobile conveyor of claim 9 , wherein when the first conveyor is in the contracted mode, a footprint defined by outer dimensions of the first conveyor fits within a footprint defined by outer dimensions of the mobile base.
11. The mobile conveyor of claim 1 , wherein when the second conveyor is configured to be positioned in a transport position by sliding the second conveyor along the rail toward a distal end of the first conveyor.
12. The mobile conveyor of claim 11 , wherein when the second conveyor is positioned in the transport position, a footprint defined by the outer dimensions of the second conveyor fits within a footprint defined by the outer dimensions of the mobile base.
13. The mobile conveyor of claim 1 , further comprising two pivot arms, each pivot arm being associated with a wheel.
14. The mobile conveyor of claim 13 , wherein each pivot arm is coupled to an actuator configured to transition the pivot arm between a transport position and an operational position.
15. The mobile conveyor of claim 14 , wherein the pivot arms are configured to be positioned in a transport position wherein the pivot arms are oriented substantially parallel to the longitudinal axis of the mobile base.
16. The mobile conveyor of claim 14 , wherein the pivot arms are configured to be positioned in an operational position wherein the pivot arms are extended substantially perpendicular to the longitudinal axis of the mobile base.
17. The mobile conveyor of claim 14 , wherein the actuators coupled to the pivot arms are controlled by a single control mechanism mounted on the mobile conveyor.
18. The mobile conveyor of claim 13 , wherein each wheel is mechanically coupled to an electric motor.
19. The mobile conveyor of claim 1 , wherein a footprint defined by outer dimensions of the mobile conveyor, when provided in a transport position, is equal to or smaller than a footprint of a standard intermodal trailer.
20. The mobile conveyor of claim 1 , wherein the mobile conveyor is configured to be towed on a roadway by a truck.