IP Library Granted Patent US 10,918,252
Granted Patent B2
US 10,918,252 · App. 16/040,449 · Granted Feb 16, 2021

Dirt detection layer and laser backscatter dirt detection

Inventors: Sarath Kumar Suvarna (Fremont, CA); Rachel Lucas (Hayward, CA); Kingman Yee (San Jose, CA); Thomas Bonia (Belmont, CA)
Assignee: Neato Robotics, Inc.
A47L9/2815A47L9/2826A47L9/2831A47L9/2842A47L9/2852A47L9/2857A47L11/4011A47L11/4061A47L2201/04A47L2201/06
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Quick Facts
Patent No.
US 10,918,252
App. No.
16/040,449
Granted
Feb 16, 2021
Kind
B2
Abstract

This disclosure describes various methods and apparatus for detecting and characterizing debris pickup during a cleaning operation. A debris detection sensor is described capable of counting the number of particles retrieved by a robotic vacuum during the cleaning operation and associating particles identified with particular areas. The location information can be obtained using various sensors on-board the robotic vacuum. In some embodiments, a cleaning operation can be rerouted when senor readings from the debris detection sensor deviate from historical sensor readings by a predetermined amount.

Claims (43)

1. A robotic cleaning device, comprising:

a housing having walls defining a conduit extending from an air intake to a receptacle for retaining particles drawn through the conduit;

a suction system for drawing air through the air intake, along the conduit and into the receptacle;

a light emitter configured to emit light across the conduit and out of the conduit through an opening defined by the one of the walls of the housing;

a light detector proximate the light emitter and coupled to a portion of one of the walls defining the conduit, the light detector being configured to detect a portion of the light that is scattered by particles being drawn through the conduit; and

a processor configured to receive sensor data from the light detector and to determine how many particles are passing through the conduit based on variations in the sensor data;

wherein the light emitter comprises a first laser and a second laser.

2. The robotic cleaning device as recited in claim 1 , wherein the first laser is downstream of the second laser.

3. The robotic cleaning device as recited in claim 2 , wherein the first laser emits light having a different wavelength than the light emitted by the second laser.

4. The robotic cleaning device as recited in claim 2 , wherein a distance between the first and second lasers and time elapsed between particles scattering light from the first and second lasers is used by the processor to determine a velocity of particles passing through the conduit.

5. A robotic cleaning device, comprising:

a housing having walls defining a conduit extending from an air intake to a receptacle for retaining particles drawn through the conduit;

a suction system for drawing air through the air intake, along the conduit and into the receptacle;

a light emitter configured to emit light across the conduit and out of the conduit through an opening defined by the one of the walls of the housing;

a light detector proximate the light emitter and coupled to a portion of one of the walls defining the conduit, the light detector being configured to detect a portion of the light that is scattered by particles being drawn through the conduit; and

a processor configured to receive sensor data from the light detector and to determine how many particles are passing through the conduit based on variations in the sensor data; and

a beam stop sensor positioned outside of the conduit and aligned with the opening, the beam stop sensor being configured to receive light travelling directly from the light emitter to the beam stop sensor.

6. The robotic cleaning device as recited in claim 5 wherein light is a light beam and the opening for the beam stop sensor is wider than the light beam to avoid reflections.

7. A robotic cleaning device, comprising:

a housing having walls defining a conduit extending from an air intake to a receptacle for retaining particles drawn through the conduit;

a suction system for drawing air through the air intake, along the conduit and into the receptacle;

a light emitter configured to emit light across the conduit and out of the conduit through an opening defined by the one of the walls of the housing;

a light detector proximate the light emitter and coupled to a portion of one of the walls defining the conduit, the light detector being configured to detect a portion of the light that is scattered by particles being drawn through the conduit; and

a processor configured to receive sensor data from the light detector and to determine how many particles are passing through the conduit based on variations in the sensor data;

wherein the processor utilizes a Mie scattering model to determine a diameter of a particle scattering light emitted by the light emitter.

8. The robotic cleaning device as recited in claim 7 , further comprising at least a second light detector coupled to a portion of one of the walls defining the conduit, positioned so that the light beam does not shine directly on the second light detector, the second light detector being configured to detect a portion of the light that is scattered by particles being drawn through the conduit.

9. The robotic cleaning device as recited in claim 8 wherein the processor is configured to compare readings from the first mentioned and second light detectors.

10. The robotic cleaning device as recited in claim 7 wherein the light beam is collimated.

11. The robotic cleaning device as recited in claim 7 , wherein the light beam is infrared.

12. A robotic cleaning device, comprising:

a housing having walls defining a conduit extending from an air intake to a receptacle for retaining particles drawn through the conduit, wherein an interior surface of the conduit has light absorbing characteristics;

a suction system for drawing air through the air intake, along the conduit and into the receptacle;

an infrared light emitter configured to emit a collimated light beam across the conduit and out of the conduit through an opening defined by the one of the walls of the housing;

a plurality of light detectors coupled to a portion of one of the walls defining the conduit, positioned so that the collimated light beam does not shine directly on the light detectors, the light detectors being configured to detect a portion of the light that is scattered by particles being drawn through the conduit; and

a processor configured to receive sensor data from the light detector and to determine how many particles are passing through the conduit based on variations in the sensor data;

wherein the processor utilizes a scattering model to determine a diameter of a particle scattering light emitted by the infrared light emitter, the scattering model being one of geometric scattering, mie scattering, non-spherical particles method and Rayleigh scattering.

13. The robotic cleaning device as recited in claim 12 , further comprising:

a sensor configured to provide sensor readings that identify walls and obstructions in order to help the processor route the robotic cleaning device around obstacles and through different rooms during a cleaning operation.

14. The robotic cleaning device as recited in claim 12 , further comprising computer readable memory having historical particle location data detailing how much debris was picked up from particular areas of a residence during multiple previous cleaning operations.

15. The robotic cleaning device as recited in claim 12 , wherein the air intake is a first air intake and the robotic cleaning device further comprises a second air intake and a rotary brush arranged at the first air intake.

16. The robotic cleaning device as recited in claim 12 wherein an interior surface of the conduit has light absorbing characteristics.

17. The robotic cleaning device as recited in claim 12 , further comprising:

a second conduit, smaller than the first mentioned conduit, and wherein the light emitter is in the first mentioned conduit.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2022
From: NEATO ROBOTICS, INC.
To: VORWERK & CO. INTERHOLDING GMBH
Reel/Frame 061292/0293 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 27, 2018
From: SUVARNA, SARATH KUMAR; LUCAS, RACHEL; YEE, KINGMAN; BONIA, THOMAS
To: NEATO ROBOTICS, INC.
Reel/Frame 046490/0857 →
Continuity (2)
Provisional Application 62537907 · Jul 27, 2017
Related Publication 20190029486A1 · Jan 31, 2019
Cited By (1)
US 12,207,787