IP Library › Granted Patent US 10,845,004
Granted Patent B2
US 10,845,004 · App. 16/047,608 · Granted Nov 24, 2020

High-pressure container and shell reinforcing layer wrapping method

Inventors: Osamu Sawai (Okazaki, JP); Yuki Kai (Nisshin, JP); Keisuke Hori (Toyota, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
F17C1/06B60K15/03006B32B1/08B32B2439/40B60K2015/03032B60K2015/03039B60K2015/03046B60K2015/03315F17C2201/0119F17C2201/056F17C2203/012F17C2203/0604F17C2203/0614F17C2203/0619F17C2203/0646F17C2203/0665F17C2203/0668F17C2205/0397F17C2209/2154F17C2209/232F17C2221/012F17C2223/0123F17C2223/036F17C2270/0168F17C2270/0184
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Quick Facts
Patent No.
US 10,845,004
App. No.
16/047,608
Granted
Nov 24, 2020
Kind
B2
Abstract

An end of a shell forming a high-pressure container is opened to form an opening. A cap is disposed partially inside the opening to close the opening. A shell reinforcing layer having a first reinforcing layer that is made of a first fiber-reinforced resin having a fiber direction oriented in a circumferential direction, and a second reinforcing layer that is integrated with the first reinforcing layer and made of a second fiber-reinforced resin having a fiber direction oriented in an axial direction, is wrapped in layers around an outer circumferential surface of the shell. The second reinforcing layer is placed over a region of the first reinforcing layer.

Claims (25)

1. A high-pressure container comprising:

a shell which has a cylindrical shape and an opening opened at least at one end in an axial direction;

a cap that is disposed partially inside the opening to close the opening; and

a shell reinforcing layer having a first reinforcing layer that is wrapped in layers around an outer circumferential surface of the shell, and a second reinforcing layer that is placed over a region of the first reinforcing layer and integrated with the first reinforcing layer, the first reinforcing layer being made of a first fiber-reinforced resin having a fiber direction oriented in a circumferential direction of the shell, the second reinforcing layer being made of a second fiber-reinforced resin having a fiber direction oriented in the axial direction of the shell, the circumferential direction of the shell being substantially perpendicular to the axial direction of the shell, a wrapping direction of wrapping the first reinforcing layer being a same direction as a wrapping direction of wrapping the second reinforcing layer.

2. The high-pressure container according to claim 1 , wherein:

the cap has a projection that digs into the shell reinforcing layer in a direction orthogonal to the axial direction of the shell by being pressed toward a radially outer side of the shell; and

the second reinforcing layer is provided farther on the radially outer side of the shell than a leading end of the projection.

3. The high-pressure container according to claim 2 , wherein:

a part of the shell reinforcing layer forms an extended part that does not come into contact with the outer circumferential surface of the shell and that is extended relative to the shell in the axial direction of the shell; and

the projection digs into the extended part.

4. The high-pressure container according to claim 2 , wherein the projection has a plurality of saw-tooth-shaped portions.

5. A shell reinforcing layer wrapping method comprising:

bonding a sheet-shaped second reinforcing layer to a region of a sheet-shaped first reinforcing layer such that a fiber direction of a first fiber-reinforced resin included in the first reinforcing layer is oriented orthogonal to a fiber direction of a second fiber-reinforced resin included in the second reinforcing layer; and

wrapping the first reinforcing layer, with the second reinforcing layer bonded to the first reinforcing layer, around an outer circumferential surface of a shell having a cylindrical shape such that the fiber direction of the first fiber-reinforced resin included in the first reinforcing layer is oriented along a circumferential direction of the shell and the fiber direction of the second fiber-reinforced resin included in the second reinforcing layer is oriented along an axial direction of the shell, a wrapping direction of wrapping the first reinforcing layer being a same direction as a wrapping direction of wrapping the second reinforcing layer, wherein

the shell reinforcing layer wrapping method is applied to a high-pressure container that has the shell and a shell reinforcing layer having the first reinforcing layer and the second reinforcing layer.

6. The shell reinforcing layer wrapping method according to claim 5 , wherein:

at least one end of the shell in an axial direction is opened to form an opening; and

the shell reinforcing layer wrapping method further comprises inserting a cap into the opening.

7. The shell reinforcing layer wrapping method according to claim 6 , further comprising pressing the cap toward a radially outer side of the shell, wherein:

the cap has a projection that digs into the shell reinforcing layer in a direction orthogonal to the axial direction of the shell as the cap is pressed toward the radially outer side of the shell; and

the second reinforcing layer is provided farther on the radially outer side of the shell than a leading end of the projection.

8. The shell reinforcing layer wrapping method according to claim 7 , wherein:

a part of the shell reinforcing layer forms an extended part that does not come into contact with the outer circumferential surface of the shell and that is extended relative to the shell in the axial direction of the shell; and

the projection digs into the extended part.

9. The shell reinforcing layer wrapping method according to claim 7 , wherein the projection has a plurality of saw-tooth-shaped portions.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 2, 2018
From: SAWAI, OSAMU; KAI, YUKI; HORI, KEISUKE
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 046695/0249 →
Priority Claims (1)
JP 2017-155783 · Aug 10, 2017 · national
Continuity (1)
Related Publication 20190049068A1 · Feb 14, 2019