IP Library Granted Patent US 10,355,244
Granted Patent B2
US 10,355,244 · App. 16/051,038 · Granted Jul 16, 2019

Organic EL display device

Inventors: Tohru Sonoda (Sakai, JP); Takeshi Hirase (Sakai, JP); Tetsuya Okamoto (Sakai, JP); Tohru Senoo (Sakai, JP); Daichi Nishikawa (Sakai, JP); Mamoru Ishida (Sakai, JP)
Assignee: SHARP KABUSHIKI KAISHA
H01L51/5256H01L51/50H01L51/5246H01L51/5253H01L51/5259H01L27/3246H01L51/0097H01L2251/5338H01L2251/558
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Quick Facts
Patent No.
US 10,355,244
App. No.
16/051,038
Granted
Jul 16, 2019
Kind
B2
Abstract

A the organic EL display 1 includes: a first substrate 10; an organic EL element 4 provided above the first substrate 10; and a multilayer sealing film 2 provided above the first substrate 10 to cover the organic EL element 4, and including a barrier layer and a buffer layer lower in hardness than the barrier layer. The organic EL element covered with the multi layer sealing film includes a protrusion, and a relationship (d/h)<2 holds where h is a height of the protrusion directly below the buffer layer and d is a thickness of the buffer layer.

Claims (45)

1. An organic EL display device comprising:

a first substrate;

an organic EL element provided above the first substrate; and

multilayer sealing film provided above the first substrate to cover the organic EL element, the multilayer sealing film including a first barrier layer, a buffer layer having a lower hardness than the first barrier layer, and a second barrier layer covering the buffer layer, wherein

the organic EL element covered with the multilayer sealing film includes: first electrodes ( 13 ) arranged above the first substrate ( 10 ); an organic EL layer ( 17 ) formed above the first electrodes ( 13 ); a second electrode ( 14 ) formed above the organic EL layer ( 17 ); and an edge cover ( 18 ) provided to cover peripheral edges of the first electrodes ( 13 ) and open a portion of the first electrodes ( 13 ),

in a display region, the organic EL element includes at least one protrusion formed with the edge cover ( 18 ),

wherein (d/h)<2 and h<d, where h is a difference between a bottom face of the buffer layer above the at least one protrusion and a bottom face of the buffer layer above the first electrode having an opening formed with the edge cover, and d is a difference between a bottom face of the buffer layer above the first electrode having the opening formed with the edge cover and a top fine of the buffer layer above the first electrode having the opening formed with the edge cover.

2. The organic EL display device of claim 1 , wherein

the multilayer sealing film includes n buffer layers, the n buffer layers including the buffer layer, where n is an integer greater than or equal to 2,

an n-th buffer layer having at least one protrusion on a bottom surface thereof, and

wherein (d n /h n )<2, where d n is a thickness of the n-th buffer layer, from a bottom of the sealing film, among the a buffer layers and h n is a height of the at least one protrusion on the bottom surface of the n-th buffer layer.

3. The organic EL display device of claim 1 , wherein

the barrier layer includes n barrier layers or (n+1) barrier layers, and

the barrier layer and the buffer layer are alternately provided.

4. The organic EL display device of claim 1 , wherein

the barrier layer is a bottom-most layer of the multilayer sealing film.

5. The organic EL display device of claim 1 , wherein

the height h of the protrusion on the bottom surface of the n-th buffer layer from the bottom is equal to a difference in level between (i) a top face of a portion, of the n-th barrier layer from the bottom, forming the protrusion and (ii) an other top face of a portion, of the n-th barrier layer from the bottom, formed between protrusions including the protrusion.

6. The organic EL display device of claim 1 , further comprising:

a second substrate provided above the first substrate and the organic EL element; and

a filler filled between the multilayer sealing film and the second substrate.

7. The organic EL display device of claim 1 , wherein

the barrier layer is a top-most layer of the multilayer sealing film.

8. The organic EL display device of claim 1 , wherein

the first barrier layer and the second barrier layer contain an inorganic material.

9. The organic EL display device of claim 1 , wherein

the buffer layer contains an organic material.

10. The organic EL display device of claim 1 , wherein

the organic EL display device is a flexible display.

11. The organic EL display device of claim 1 , wherein

the organic EL element contains polysiloxane, silicon oxycarbide, acrylate, polyurea, parylene, polyimide, or polyamide.

12. The organic EL display device of claim 1 , further comprising:

first electrodes arranged in a matrix; and

edge covers provided to cover peripheral edges of the first electrodes and regions in which the first electrodes are not provided, wherein

each of the edge covers forms the protrusion and the other protrusion.

13. The organic EL display device of claim 1 , wherein

the edge covers cover all the peripheral edges of the first electrodes.

14. The organic EL display device of claim 1 , wherein the multilayer sealing film further includes n buffer layers, wherein n is an integer greater than or equal to 2, the n buffer layers includes the buffer layer, wherein an n-th buffer layer having at least one protrusion on a bottom surface of the n-th buffer layer, the at least one protrusion on the bottom of the n-th buffer layer overlaps with one protrusion of each of the other buffer layers in a direction perpendicular to the first substrate.

15. The organic EL display device of claim 1 , wherein (d 1 /h 1 )<2 and h 1 <d 1 , where h 1 is a height of the at least one protrusion on the bottom surface of the buffer layer and d is a thickness of the buffer layer between the at least one protrusion and another protrusion on the bottom surface of the buffer layer adjacent to the at least one protrusion.

16. The organic EL display device of claim 1 , wherein (d n /h n )<2 and h n <d n , where d n is a thickness of the n-th buffer layer, and h n is a height of the at least one protrusion on the bottom surface of the n-th buffer layer.

17. The organic EL display device of claim 1 , wherein h 1 >h n and d 1 >d n .

18. The organic EL display device of claim 1 , wherein

the height h ranges from 0.5 μm to 3 μm.

19. The organic EL display device of claim 1 , wherein

the thickness d ranges from 0.3 μm to 100 μm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 31, 2018
From: SONODA, TOHRU; HIRASE, TAKESHI; OKAMOTO, TETSUYA; SENOO, TOHRU; NISHIKAWA, DAICHI; ISHIDA, MAMORU
To: SHARP KABUSHIKI KAISHA
Reel/Frame 046516/0794 →
Priority Claims (1)
JP 2014-246977 · Dec 5, 2014 · national
Continuity (2)
Division 15532777
Related Publication 20180337368A1 · Nov 22, 2018