Methods and systems for stabilizing organic material
The present application relates to systems and methods for processing organic material. The methods may include extraction of biochemical nutrients from organic material, such as food scraps. The method can include comminuting the organic material to form a slurry from components comprising liquid and organic material; combining the slurry with microorganisms, such as a yeast, under aerobic conditions to form a mixture of the slurry and yeast; aerating the mixture; and forming a biomass and a nutrient-rich broth, in which the biochemical nutrients are stabilized and anabolized. The systems may, in some embodiments, be configured to perform the methods of processing organic materials.
1. A method of stabilizing biochemical nutrients extracted from food scraps, the method comprising performing the following cycle of steps a plurality of times in order to provide a combined mixture derived from a plurality of batches of food scraps:
receiving a batch of food scraps in a comminution device;
mixing the batch of food scraps with water in the comminution device;
comminuting the batch of food scraps and water in the comminution device to produce a slurry, the slurry containing biochemical nutrients from the batch of food scraps;
transferring the slurry to a biological storage tank;
mixing the slurry in the biological storage tank with one or more different slurries previously produced from different batches of food scraps to form a combined mixture; and
aerating the combined mixture in the biological storage tank with oxygen to establish an aerobic environment;
wherein at least approximately 85% of the biochemical nutrients in the combined mixture are stabilized free of fermentation for the duration the combined mixture is maintained in the biological storage tank.
2. The method of claim 1 , further comprising storing the combined mixture in the biological storage tank for a duration of at least about 24 hours.
3. The method of claim 1 , further comprising storing the combined mixture in the biological storage tank for a duration of at least about 3 days.
4. The method of claim 1 , wherein a first batch of food scraps is of a first food category of a plurality of available food categories.
5. The method of claim 4 , wherein a first amount of water used in comminuting the first batch of food scraps is a function in part of the first food category.
6. The method of claim 5 , wherein a second batch of food scraps is of a second food category of a plurality of available food categories.
7. The method of claim 6 , wherein a second amount of water used in comminuting the second batch of food scraps is a function in part of the second food category.
8. The method of claim 6 , wherein the first food category is equal to the second food category.
9. The method of claim 7 , wherein the first food category is not equal to the second food category.
10. The method of claim 1 , wherein at least approximately 60% of the biochemical nutrients in the combined mixture are stabilized free of fermentation for the duration the combined mixture is maintained in the biological storage tank.
11. The method of claim 1 , wherein the step of mixing the slurry comprises mixing the slurry in the biological storage tank with a yeast or an enzyme.
12. The method of claim 11 , wherein the step of mixing the slurry comprises mixing a yeast comprising Saccharomyces cerevisiae.
13. The method of claim 11 , wherein the method comprises mixing a yeast comprising Saccharomyces cerevisiae and one of Candida utilis or Yarrowia ( Candida ) lipolytica.
14. The method of claim 11 , wherein the method comprises mixing a hydrolytic enzyme.
15. The method of claim 1 , wherein aerating the combined mixture in the biological storage tank with oxygen to establish an aerobic environment comprises aerating to provide a dissolved oxygen content in the combined mixture of at least 0.5 ppm.
16. The method of claim 1 , wherein aerating the combined mixture in the biological storage tank with oxygen to establish an aerobic environment comprises aerating to provide a dissolved oxygen content in the combined mixture of approximately 0.5-3 ppm.
17. The method of claim 1 , further comprising a step of pasteurizing the slurry.