IP Library Patent Application 16061172
Patent Application
App. No. 16/061,172

FILM FORMING METHOD

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Quick Facts
Patent No.
US None
App. No.
16/061,172
Abstract

According to an object to offer a film in quality with an industrial advantage, a method of forming a film is suggested. An embodiment of a method of the present invention includes turning a raw-material solution containing an aprotic solvent (that may be lactones or lactams) into a mist or droplets (step of atomization), carrying the mist or droplets into a film-formation chamber onto a base that is arranged in the film-formation chamber (step of carrying the mist), and causing a reaction of the mist or droplets preferably at a temperature that is 250° C. or less to form a film on the base (step of forming a film).

Claims (31)

1 . A method of forming a film comprising:

turning a raw material solution that comprises an aprotic solvent by atomization into a mist or droplets;

carrying the mist or droplets by a carrier gas onto a base; and

forming a film on the base by a reaction of the mist or droplets.

2 . The method of forming the film of claim 1 , wherein the aprotic solvent is represented by Chemical Formula (1),

in the Chemical Formula (1), wherein

R 1 and R 2 are the same or different and each represents a hydrogen atom, a halogen atom, an optionally substituted hydrocarbon group or an optionally substituted heterocyclic group, and

R 1 and R 2 may be taken together to form a ring.

3 . The method of claim 1 , wherein the aprotic solvent is represented by Chemical Formula (2),

in the Chemical Formula (2), wherein

R 3 , R 4 , and R 5 are the same or different and each represents a hydrogen atom, a halogen atom, an optionally substituted hydrocarbon group, or an optionally substituted heterocyclic group, and two arbitrary groups selected from among R 3 , R 4 , and R 5 may bond each other to form a ring.

4 . The method according to claim 1 , wherein the raw material solution comprises an organometal halide compound.

5 . The method according to claim 1 , wherein the the raw material solution comprises an ammonium compound.

6 . The method according to claim 1 , wherein the reaction of the mist or droplets is a thermal reaction of the mist or droplets conducted at 250° C. or less.

7 . The method according to claim 1 , wherein the base is a glass substrate

8 . The method according to claim 1 , wherein the base comprises a tin-doped indium oxide layer or a fluorine-doped indium oxide layer.

9 . The method according to claim 1 , wherein the base comprises a titania layer.

10 . A film obtained by the method according to claim 1 .

11 . The film according to claim 10 comprising:

a Perovskite structure.

12 . A photoelectric-conversion element comprising:

the film according to claim 11 .

13 . The method according to claim 1 , wherein the raw material solution comprises an amine derivative.

14 . The method according to claim 1 , wherein the raw material solution comprises a metal complex.

15 . A method of manufacturing an organic light-emitting element comprising:

forming a hole transport layer and/or a light-emitting layer that is directly or via another layer on a base by forming a mist or droplets by atomization of a raw-material solution comprising an aprotic solvent, carrying the mist or droplets by a carrier gas onto a base, and forming the hole transport layer and/or the light-emitting layer on the base by causing a reaction of the mist or droplets on the base.

16 . The method of claim 15 , wherein the raw-material solution comprises an amine derivative.

17 . The method of claim 15 , wherein the raw-material solution comprises a metal complex.

18 . An organic light-emitting element obtained by the method according to claim 15 .

19 . The method according to claim 2 , wherein the raw material solution comprises an organometal halide compound.

20 . The method according to claim 3 , wherein the raw material solution comprises an organometal halide compound.

Assignments (2)
CHANGE OF ASSIGNEE ADDRESS Recorded Jun 6, 2019
From: FLOSFIA INC.
To: FLOSFIA INC.
Reel/Frame 049393/0558 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2018
From: KATORI, SHIGETAKA; HIROKI, KAZUAKI; ODA, MASAYA; HITORA, TOSHIMI
To: FLOSFIA INC.
Reel/Frame 046045/0056 →