Process of manufacture of basaltic antiabrasive hybrid plates
PROCESS OF MANUFACTURE OF BASALTIC ANTIABRASIVE HYBRID PLATES it's a process of manufacture of plates with basalt coating that will be applied to elements in contact with highly abrasive products for a higher resistance to abrasion wear, thus increasing useful life and as a result reducing industrial processes that stand still, with expressive increase in productivity, with applications in mining industries, steel mill, “chutes”, stock houses, silos, machines and transport systems, storage and motion subject to abrasive action through contact between intake or product with motion surface and/or storage, therefore it will be composed by steel plate SAC 50 ( 1 ); special glue cement ( 2 ); steel screen ( 3 ); basalt plates ( 4 ); and screws ( 5 ) forming a basaltic coating hybrid plate which resist traction and corrosion.
1. A process for manufacturing a basaltic antiabrasive hybrid plate, comprising steps of:
providing a steel plate to form a first layer of the hybrid plate;
providing a cast basalt plate for abrasion resistance;
joining the cast basalt plate to the steel plate by a glue cement layer that contains a steel screen and that provides shock absorbing properties to protect the hybrid plate from impacts.
2. The process for manufacturing a basaltic antiabrasive hybrid plate as claimed in claim 1 , further comprising the step of fixing screws to the steel plate so the screws extend from the steel plate in order to secure the steel plate to equipment.
3. The process for manufacturing a basaltic antiabrasive hybrid plate as claimed in claim 1 , wherein the step of joining the cast basalt plate to the steel plate is carried out by using a hydraulic press to press the cast basalt plate against the steel plate with the glue cement layer in between.
4. The process for manufacturing a basaltic antiabrasive hybrid plate as claimed in claim 1 , wherein the glue cement layer includes crushed basalt.
5. The process for manufacturing a basaltic antiabrasive hybrid plate as claimed in claim 1 , further comprising the step of electrolytic galvanizing the steel plate.
6. The process for manufacturing a basaltic antiabrasive hybrid plate as claimed in claim 1 , wherein the step of providing the steel plate includes the step of bending the steel plate to have an L-shaped cross-section.