IP Library › Granted Patent US 10,703,943
Granted Patent B2
US 10,703,943 · App. 16/066,170 · Granted Jul 7, 2020

Processing tape for optical articles

Inventors: Lan H. Liu (Rosemount, MN); Edward J. Kivel (Stillwater, MN); Steven D. Solomonson (Shoreview, MN); Stephen A. Johnson (Woodbury, MN)
Assignee: 3M INNOVATIVE PROPERTIES COMPANY
C09J167/07C08L33/14C09J4/06C09J7/22C09J7/38C09J7/385G02B1/111B82Y30/00C09J2201/622C09J2203/326C09J2433/00C09J2467/006G02B2207/101
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Quick Facts
Patent No.
US 10,703,943
App. No.
16/066,170
Granted
Jul 7, 2020
Kind
B2
Abstract

Processing tapes for use in preparing optical articles include a thermally stable tape backing and a low tack adhesive layer at least partially coated on tape backing. The low tack adhesive layer includes a crosslinked, polyester-containing (meth)acrylate-based polymer that is essentially free of volatile components, is unchanged after heat aging of 150 C for 1 hour under a pressure of 4.31 kiloPascals, and is able to removably adhere to the anti-reflective, nanostructured surface coating of an optical construction.

Claims (36)

1. A tape comprising:

a thermally stable tape backing with a first major surface and a second major surface;

and a low tack adhesive layer at least partially coated on the first major surface of the

tape backing, wherein the low tack adhesive layer comprises a crosslinked, polyester-containing (meth)acrylate-based polymer that is essentially free of volatile components, is unchanged after heat aging of 150° C. for 1 hour under a pressure of 4.31 kiloPascals, and is able to removably adhere to an anti-reflective, nanostructured surface coating of an optical construction, wherein the polyester-containing (meth) acrylate-based polymer is prepared from a reaction mixture comprising: at least one multifunctional polyester-containing (meth) acrylate; at least one polyester-containing (meth) acrylate oligomer; and an initiator.

2. The tape of claim 1 , wherein the thermally stable tape backing comprises at least one polyester material.

3. The tape of claim 1 , wherein the polyester-containing (meth)acrylate-based polymer is free of tackifying resins, plasticizing resins, and unreacted free radically polymerizable compounds.

4. The tape of claim 1 , wherein the reaction mixture comprises:

75-85 parts by weight based on 100 total parts by weight of reactive components of the at least one multifunctional, polyester-containing (meth)acrylate; and

15-25 parts by weight based on 100 total parts by weight of reactive components of the at least one polyester-containing (meth)acrylate oligomer.

5. The tape of claim 1 , wherein the initiator comprises a photoinitiator.

6. The tape of claim 1 , wherein the polyester-containing (meth)acrylate-based polymer has a calculated Tg in the range of −30 to −40° C.

7. The tape of claim 1 , wherein the thermally stable tape backing has a thickness of from 51 micrometers to 102 micrometers (2-4 mils).

8. The tape of claim 1 , wherein the low tack adhesive layer has a thickness of from 13 micrometers to 25 micrometers (0.5-1.0 mils).

9. The tape of claim 1 , further comprising a primer layer disposed between the first major surface of the thermally stable tape backing and the low tack adhesive layer.

10. An optical laminate comprising:

an optical construction comprising:

a heat resistant film comprising a first major surface and a second major surface, with an anti-reflective, nanostructured surface coating on the second major surface; and

a tape removably adhered to the anti-reflective, nanostructured surface coating on the second major surface of the optical construction, the tape comprising:

a thermally stable tape backing with a first major surface and a second major surface; and

a low tack adhesive layer at least partially coated on the first major surface of the tape backing, wherein the low tack adhesive layer comprises a crosslinked, polyester-containing (meth)acrylate-based polymer that is essentially free of volatile components, is unchanged after heat aging of 150° C. for 1 hour under a pressure of 4.31 kiloPascals, wherein the polyester-containing (meth) acrylate-based polymer is prepared from a reaction mixture comprising: at least one multifunctional polyester-containing (meth) acrylate; at least one polyester-containing (meth) acrylate oligomer; and an initiator.

11. The optical laminate of claim 10 , wherein the heat resistant film comprises a heat resistant polyester film.

12. The optical laminate of claim 10 , wherein the heat resistant film further comprises at least one additional layer or coating.

13. The optical laminate of claim 12 , wherein the at least one additional layer or coating on the heat resistant film comprises a primer layer, a hardcoat layer, or combinations thereof.

14. A method of preparing an optical article comprising:

providing an optical construction comprising:

a heat resistant film comprising a first major surface and a second major surface, with an anti-reflective, nanostructured surface coating on the second major surface;

providing a tape, the tape comprising:

a thermally stable tape backing with a first major surface and a second major surface; and

a low tack adhesive layer at least partially coated on the first major surface of the tape backing, wherein the adhesive layer comprises a crosslinked, polyester-containing (meth)acrylate-based polymer that is essentially free of volatile components, is unchanged after heat aging of 150° C. for 1 hour under a pressure of 4.31 kiloPascals, wherein the polyester-containing (meth) acrylate-based polymer is prepared from a reaction mixture comprising: at least one multifunctional polyester-containing (meth) acrylate; at least one polyester-containing (meth) acrylate oligomer; and an initiator, and is able to removably adhere to the anti-reflective, nanostructured surface of the optical construction;

adhering the low tack adhesive layer of the tape to the anti-reflective, nanostructured surface coating on the second major surface of the optical construction to form an optical laminate;

subjecting the optical laminate to a temperature of 150° C. for 1 hour under a pressure of 4.31 kiloPascals; and

cleanly removing the tape from the anti-reflective, nanostructured surface coating on the second major surface of the optical construction.

15. The method of claim 14 , wherein the optical construction further comprises additional layers.

16. The method of claim 14 , wherein the optical laminate is formed by heat lamination.

17. The method of claim 14 , wherein the polyester-containing (meth)acrylate-based polymer has a calculated Tg in the range of −30 to −40° C.

18. The method of claim 14 , further comprising a primer layer disposed between the first major surface of the thermally stable tape backing and the low tack adhesive layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2019
From: LIU, LAN HONG; KIVEL, EDWARD J.; SOLOMONSON, STEVEN D.; JOHNSON, STEPHEN A.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 049977/0800 →
Continuity (2)
Provisional Application 62272796 · Dec 30, 2015
Related Publication 20190010371A1 · Jan 10, 2019