IP Library Granted Patent US 10,294,142
Granted Patent B2
US 10,294,142 · App. 16/066,284 · Granted May 21, 2019

High modulus glass fibre composition, and glass fibre and composite material thereof

Inventors: Yuqiang Zhang (Tongxiang, CN); Guorong Cao (Tongxiang, CN); Lin Zhang (Tongxiang, CN); Wenzhong Xing (Tongxiang, CN); Guijiang Gu (Tongxiang, CN)
Assignee: JUSHI GROUP CO., LTD.
C03C3/095C03C3/078C03C3/087C03C13/00C03C2213/00
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Quick Facts
Patent No.
US 10,294,142
App. No.
16/066,284
Granted
May 21, 2019
Kind
B2
Abstract

A high modulus glass fiber composition, and a glass fiber and a composite material thereof. The glass fiber composition comprises the following components expressed as percentage by weight: 53-68% of SiO 2 , 13-24.5% of Al 2 O 3 , 0.1-8% of Y 2 O 3 +La 2 O 3 , less than 1.8% of La 2 O 3 , 10-23% of CaO+MgO+SrO, less than 2% of Li 2 O+Na 2 O+K 2 O, and less than 1.5% of Fe 2 O 3 , and the range of a weight percentage ratio C1 is more than 0.5, wherein C1=Y 2 O 3 /(Y 2 O 3 +La 2 O 3 ). The composition significantly increases the elastic modulus of glass, significantly reduces the liquidus temperature and the forming temperature of glass, and under equal conditions, significantly reduces the crystallization rate and the bubble rate of glass. The composition effectively improves the material properties of glass, and is particularly suitable for the tank furnace production of a high modulus glass fiber having a low bubble rate.

Claims (158)

1. A composition for producing a high modulus glass fiber, comprising the following components with corresponding percentage amounts by weight:

SiO 2

53-68%

Al 2 O 3

13-24.5%  

Y 2 O 3 + La 2 O 3

 0.1-8%

La 2 O 3

0.05-1.7% 

CaO + MgO + SrO

10-23%

Li 2 O + Na 2 O + K 2 O

  <2%

Fe 2 O 3

 <1.5%

wherein

a weight percentage ratio C1=Y 2 O 3 /(Y 2 O 3 +La 2 O 3 ) is greater than 0.5.

2. The composition of claim 1 , wherein a weight percentage ratio C1=Y 2 O 3 /(Y 2 O 3 +La 2 O 3 ) is greater than 0.55.

3. The composition of claim 1 , wherein a weight percentage ratio C1=Y 2 O 3 /(Y 2 O 3 +La 2 O 3 ) is between 0.7 and 0.95.

4. The composition of claim 1 , wherein a weight percentage ratio C2=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.2.

5. The composition of claim 1 , comprising between 1.5 and 6 wt. % of Y 2 O 3 +La 2 O 3 .

6. The composition of claim 1 , comprising between 0.1 and 1.5 wt. % of Li 2 O.

7. The composition of claim 1 , comprising between 8.1 and 12 wt. % of MgO.

8. The composition of claim 1 , comprising greater than 12 and less than or equal to 14 wt. % of MgO.

9. The composition of claim 1 , comprising less than 12 wt. % of CaO.

10. The composition of claim 1 , comprising between 2 and 11 wt. % of CaO.

11. The composition of claim 1 , comprising between 0.1 and 1.5 wt. % of SrO.

12. The composition of claim 1 , comprising the following components with corresponding percentage amounts by weight:

SiO 2

53-68%

Al 2 O 3

13-24.5%  

Y 2 O 3 + La 2 O 3

 0.1-8%

La 2 O 3

0.05-1.7% 

CaO + MgO + SrO

10-23%

Li 2 O

0.1-1.5% 

Li 2 O + Na 2 O + K 2 O

  <2%

Fe 2 O 3

 <1.5%

wherein

a weight percentage ratio C1=Y 2 O 3 /(Y 2 O 3 +La 2 O 3 ) is greater than 0.5; and

a weight percentage ratio C2=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.2.

13. The composition of claim 1 , comprising the following components with corresponding percentage amounts by weight:

SiO 2

53-68%

Al 2 O 3

13-24.5%  

Y 2 O 3 + La 2 O 3

 0.1-8%

Y 2 O 3

0.1-6.3% 

La 2 O 3

0.05-1.7% 

CaO + MgO + SrO

10-23%

Li 2 O + Na 2 O + K 2 O

  <2%

Fe 2 O 3

 <1.5%

wherein

a weight percentage ratio C1=Y 2 O 3 /(Y 2 O 3 +La 2 O 3 ) is greater than 0.5; and

a weight percentage ratio C2=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.2.

14. The composition of claim 1 , comprising the following components with corresponding percentage amounts by weight:

SiO 2

53-68%

Al 2 O 3

13-24.5%  

Y 2 O 3 + La 2 O 3

 0.5-7%

Y 2 O 3

0.1-6.3% 

La 2 O 3

0.05-1.7% 

CaO + MgO + SrO

10-23%

CaO

  <12%

Li 2 O + Na 2 O + K 2 O

  <2%

Fe 2 O 3

 <1.5%

wherein

a weight percentage ratio C1=Y 2 O 3 /(Y 2 O 3 +La 2 O 3 ) is greater than 0.5; and

a weight percentage ratio C2=((Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.2.

15. The composition of claim 1 , comprising the following components with corresponding percentage amounts by weight:

SiO 2

 53-68%

Al 2 O 3

13-24.5% 

Y 2 O 3 + La 2 O 3

  0.5-7%

Y 2 O 3

0.1-6.3%

La 2 O 3

0.05-1.7% 

CaO + MgO + SrO

 10-23%

CaO

 2-11%

Li 2 O

0.1-1.5%

Li 2 O + Na 2 O + K 2 O

    <2%

Fe 2 O 3

 <1.5%

wherein

a weight percentage ratio C1=Y 2 O 3 /(Y 2 O 3 +La 2 O 3 ) is greater than 0.5; and

a weight percentage ratio C2=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.2.

16. The composition of claim 1 , comprising the following components with corresponding percentage amounts by weight:

SiO 2

54-64%

Al 2 O 3

14-24%

Y 2 O 3 + La 2 O 3

 1.5-6%

Y 2 O 3

 1-5.5%

La 2 O 3

0.1-1.5% 

CaO + MgO + SrO

10-23%

CaO

 2-11%

Li 2 O

0.1-1.5% 

Li 2 O + Na 2 O + K 2 O

  <2%

Fe 2 O 3

 <1.5%

wherein

a weight percentage ratio C1=Y 2 O 3 /(Y 2 O 3 +La 2 O 3 ) is greater than 0.6; and

a weight percentage ratio C2=(Li 2 O+Na 2 O+K 2 O)/(Y 2 O 3 +La 2 O 3 ) is greater than 0.22.

17. The composition of claim 1 , comprising the following components with corresponding percentage amounts by weight:

SiO 2

53-68%

Al 2 O 3

greater than 19% and less than or equal to 23%

Y 2 O 3 + La 2 O 3

 0.1-8%

La 2 O 3

0.05-1.7% 

CaO + MgO + SrO

10-23%

MgO

  <11%

Li 2 O + Na 2 O + K 2 O

  <1%

Fe 2 O 3

 <1.5%

wherein

a weight percentage ratio C1=Y 2 O 3 /(Y 2 O 3 +La 2 O 3 ) is greater than 0.5.

18. A glass fiber, being produced using the composition of claim 1 .

19. A composite material, comprising the glass fiber of claim 18 .

Assignments (1)
NUNC PRO TUNC ASSIGNMENT Recorded Aug 14, 2018
From: ZHANG, YUQIANG; CAO, GUORONG; ZHANG, LIN; XING, WENZHONG; GU, GUIJIANG
To: JUSHI GROUP CO., LTD.
Reel/Frame 046826/0913 →
Priority Claims (1)
CN 2016 1 0112748 · Feb 29, 2016 · national
Continuity (1)
Related Publication 20190010077A1 · Jan 10, 2019
Cited By (2)
US 12,275,664 US 12,325,153