Screwing machine
A screwing machine tightens or releases rail fixing screws. The screwing machine contains a machine frame which can be rolled on a track, handles for moving the screwing machine, a motor for applying a torque to a screw head, and a device for transmitting a torque. A measuring device is provided opposite the machine frame in order to detect a reaction torque of the motor. The motor is actuated in order to limit the torque depending on the reaction torque. The reaction torque is used as a reference variable. The reaction torque is applied to the machine frame by the motor and is ascertainable with a high degree of precision by a simple measuring device. In this manner, a simple and robust design and a precise rotational speed limiting function are implemented.
1. A screwing machine for tightening or loosening rail fitting screws, the screwing machine comprising:
a machine frame that can be rolled along a track;
handles for shunting;
a motor rotatably mounted on said machine frame for rotation about a predetermined axis, said motor having a drive shaft and being configured for applying torque to a screw head and having means for torque limitation;
wherein the screw head is connected with said drive shaft of said motor in a rotationally locked way and without a gear between said motor and said screw head; and
a measuring device for recording a reaction moment of said motor in relation to said machine frame, said motor being controlled for limiting the torque depending on the reaction moment.
2. The screwing machine according to claim 1 , wherein said measuring device has a load cell for measuring a force acting on said motor.
3. The screwing machine according to claim 1 , wherein said motor is a hydraulic motor or an electric motor.
4. The screwing machine according to claim 1 , further comprising a controller being supplied with a measurement value proportional to the reaction moment, said controller being equipped for controlling said motor depending on the measurement value.
5. The screwing machine according to claim 1 , wherein said motor is mounted for rotation around a shaft axis of said motor.
6. The screwing machine according to claim 1 , further comprising a roller bearing and said motor is mounted on said machine frame by means of said roller bearing.
7. The screwing machine according to claim 1 ,
further comprising a torque support, said motor is supported in relation to said machine frame by means of said torque support; and
wherein said measuring device is configured for recording a supporting force applied by means of said torque support.
8. The screwing machine according to claim 7 , wherein said measuring device is integrated into said torque support.
9. The screwing machine according to claim 1 , wherein:
said machine frame has a receiving device;
said motor is fitted to said receiving device of said machine frame; and
said measuring device is integrated into said receiving device.
10. A method for operating a screwing machine for tightening or loosening rail fitting screws, the screwing machine having a machine frame that can be rolled along a track, handles for shunting, a motor for applying torque to a screw head and with means for torque limitation, wherein the motor has a drive shaft and the screw head is connected with the drive shaft of the motor in a rotationally locked way and without a gear between the motor and the screw head, and wherein the motor is rotatably mounted on the machine frame for rotation around a predetermined axis, and a measuring device for recording a reaction moment of the motor in relation to the machine frame, the motor being controlled for limiting the torque depending on the reaction moment, which method comprises the steps of:
applying the torque to the screw head by means of the motor;
recording the reaction moment of the motor in relation to the machine frame by means of the measuring device; and
controlling the motor for limiting the torque depending on the reaction moment.
11. The method according to claim 10 , wherein for recording the reaction moment, performing the further steps of:
measuring a measurement value for a force acting on the motor by means of a load cell; and
supplying the measurement value to a controller and the controller controlling the motor in dependence on the measurement value.
12. The method according to claim 11 , which further comprises providing the controller with an adjustable limit value and in that the motor is deactivated as soon as the measurement value reaches the adjustable limit value.
13. The method according to claim 11 , which comprises:
providing the controller with a hydraulic pressure limitation valve with a limit value;
running the motor, being a hydraulic motor, until the limit value is reached;
comparing the reaction moment recorded when the hydraulic motor is stopped with a target moment; and
providing, via the controller, an adjusted limit value in dependence on a comparison.