POLYMERIC COMPOSITION
Polymeric fibres, their use in, for example, cementitious construction materials, and methods of making the polymeric fibres and materials comprising same including, for example, cementitious construction materials.
1 . A polymeric fibre comprising a recycled polymer blend and a compatabilizer for the polymer blend, wherein the compatabilizer comprises an inorganic particulate and surface treatment agent on a surface of the inorganic particulate, and wherein the polymeric fibre is suitable for use:
(i) in a cementitious construction material; or
(ii) in a thermoset resin; or
(iii) in or as a geosynthetic material; or
(iv) in or as a landscaping fabric; or
(v) in or as a roofing underlay; or
(vi) in or as an automotive covering or floor carpet; or
(vii) in or as backing material for a floor covering or carpet; or
(viii) in furniture; or
(ix) in or as an article requiring a deadfold, twist retention, or memoryless capability.
2 . A polymeric fibre according to claim 1 , further comprising virgin polymer.
3 . A polymer fibre according to claim 1 , wherein all of the polymer in the polymeric fibre is recycled polymer.
4 . A polymeric fibre according to claim 1 , wherein the recycled polymer blend comprises or is derived from post-consumer polymer waste.
5 . A polymeric fibre according to claim 1 , wherein the recycled polymer blend comprises polyethylene, HDPE, or polypropylene.
6 . A polymeric fibre according to claim 1 , wherein the inorganic particulate material is a calcium carbonate.
7 . A polymeric fibre according to claim 1 , wherein the polymers of the recycled and optional virgin polymer are coupled to the inorganic particulate via the surface treatment agent on a surface of the inorganic particulate.
8 . A polymeric fibre according to claim 1 , wherein the surface treatment agent comprises a first compound including a terminating propanoic group or ethylenic group with one or two adjacent carbon groups.
9 . A polymeric fibre according to claim 1 , wherein the surface treatment agent is an organic linker obtained by at least partially dehydrating an organic acid having an oxygen-containing acid functionality and comprising at least one carbon-carbon double bond in the presence of the particulate.
10 . A polymeric fibre according to claim 1 , further comprising talc or another filler in addition to the compatabilizer.
11 . (canceled)
12 . (canceled)
13 . A polymer fibre according to claim 1 , further comprising a thermoplastic elastomer or another impact modifier.
14 . A polymeric fibre according to claim 13 , wherein the impact modifier is a recycled styrene-butadiene-styrene block copolymer.
15 . A polymeric fibre according to claim 1 which is formed by extrusion.
16 . A polymeric fibre according to claim 15 , wherein the polymeric fibre is formed by extruding a polymer resin having an MFI of at least about 1.0 g/10 mins (2.16 kg @ 190° C.).
17 . A polymeric fibre according to claim 1 , wherein the polymeric fibre has a density such that the fibre sinks in a body of water.
18 . A polymeric fibre according to claim 1 , wherein the polymeric fibre has a density of greater than 1.0 g/cm 3 .
19 . A polymeric fibre according to claim 1 , having: a substantially circular cross-section, a diameter in the range of from about 0.1 to 10 mm; and a length of up to about 100 mm.
20 . A polymeric fibre according to claim 1 , wherein the polymeric fibre comprises at least about 50% by weight polypropylene, based on the total weight of the polymeric fibre.
21 . A polymeric fibre according to claim 1 , wherein the polymeric fibre has one or more of the following properties:
a. a tensile strength of at least 400 MPa; and/or
b. resistant to alkali;
c. hydrophilic; and
d. a melting point of at least about 100° C.
22 . A polymeric fibre according to claim 1 , wherein the polymeric fibre is suitable for use in a fibre-reinforced concrete meeting standards BS EN14489 and/or ASTM C 116-03.
23 - 43 . (canceled)