IP Library Granted Patent US 11,136,435
Granted Patent B2
US 11,136,435 · App. 16/070,401 · Granted Oct 5, 2021

Method for producing polyimide film, polyimide film, polyamic acid solution, and photosensitive composition

Inventors: Shinichi Komatsu (Tokyo, JP); Kunihiro Noda (Kawasaki, JP); Hiroki Chisaka (Kawasaki, JP); Dai Shiota (Kawasaki, JP)
Assignees: ENEOS CORPORATION; TOKYO OHKA KOGYO CO., LTD.
C08G73/1021C08G73/1028C08G73/1078C08J5/18C08K5/00C09D179/08C08G2150/00C08J2379/08
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,136,435
App. No.
16/070,401
Granted
Oct 5, 2021
Kind
B2
Abstract

A method for producing a polyimide film includes: obtaining a polyamic acid solution having a viscosity of 5 to 150 cps by preparing a raw material mixture liquid containing a solvent, a tetracarboxylic dianhydride represented by a specific general formula, and an aromatic diamine represented by a specific general formula, and has a total content of the tetracarboxylic dianhydride and aromatic diamine of 15% by mass or less, and reacting the tetracarboxylic dianhydride and aromatic diamine with each other in the raw material mixture liquid forming a polyamic acid having a repeating unit represented by a specific general formula; obtaining a polyimide-forming mixture liquid by adding a compound represented by a specific general formula to the polyamic acid solution; and obtaining a polyimide film represented by a specific general formula by forming a film made of the polyimide-forming mixture liquid, followed by imidization of the polyamic acid in the film.

Claims (32)

1. A method for producing a polyimide film, comprising the steps of:

obtaining a polyamic acid solution having a viscosity of 5 to 150 cps by preparing a raw material mixture liquid that contains

a solvent,

a tetracarboxylic dianhydride represented by the following general formula (1):

[in the formula (1), R 1 , R 2 , and R 3 each independently represent one selected from the group consisting of a hydrogen atom, alkyl groups having 1 to 10 carbon atoms, and a fluorine atom, and n represents an integer of 0 to 12], and

an aromatic diamine represented by the following general formula (2):

[Chem 2]

H 2 N—R 10 —NH 2   (2)

[in the formula (2), R 10 represents an arylene group having 6 to 50 carbon atoms], and that has a total content of the tetracarboxylic dianhydride and the aromatic diamine of 15% by mass or less, and reacting the tetracarboxylic dianhydride and the aromatic diamine with each other in the raw material mixture liquid to form a polyamic acid having a repeating unit represented by the following general formula (3):

[in the formula (3), R 1 , R 2 , and R 3 each independently represent one selected from the group consisting of a hydrogen atom, alkyl groups having 1 to 10 carbon atoms, and a fluorine atom, R 10 represents an arylene group having 6 to 50 carbon atoms, and n represents an integer of 0 to 12];

obtaining a polyimide-forming mixture liquid by adding, to the polyamic acid solution, a compound represented by the following general formula (4):

[in the formula (4), R 11 represents one selected from the group consisting of a hydrogen atom and alkyl groups, R 12 represents an optionally substituted aromatic group, R 13 represents an optionally substituted alkylene group, R 14 s each independently represent one selected from the group consisting of halogen atoms, a hydroxy group, a mercapto group, a sulfide group, a silyl group, a silanol group, a nitro group, a nitroso group, a sulfonato group, a phosphino group, a phosphinyl group, a phosphonato group, and organic groups, and m represents an integer of 0 to 3]; and

obtaining a film made of a polyimide having a repeating unit represented by the following general formula (5):

[in the formula (5), R 1 , R 2 , and R 3 each independently represent one selected from the group consisting of a hydrogen atom, alkyl groups having 1 to 10 carbon atoms, and a fluorine atom, R 10 represents an arylene group having 6 to 50 carbon atoms, and n represents an integer of 0 to 12]

by forming a film made of the polyimide-forming mixture liquid, followed by imidization of the polyamic acid in the film.

2. The method for producing a polyimide film according to claim 1 , wherein

the polyamic acid solution has a viscosity of 10 to 100 cps.

3. The method for producing a polyimide film according to claim 1 , wherein

the tetracarboxylic dianhydride and the aromatic diamine are reacted with each other in the raw material mixture liquid by stirring the raw material mixture liquid under a temperature condition of 0 to 50° C. for 0.5 to 24 hours.

4. A polyimide film, which is obtained by the method for producing a polyimide film according to claim 1 .

5. The polyimide film according to claim 4 , wherein

the polyimide film has a surface arithmetic mean roughness Ra of 0.01 to 2.0 nm.

6. A polyamic acid solution, comprising:

a solvent;

a polyamic acid having a repeating unit represented by the following general formula (3):

[in the formula (3), R 1 , R 2 , and R 3 each independently represent one selected from the group consisting of a hydrogen atom, alkyl groups having 1 to 10 carbon atoms, and a fluorine atom, R 10 represents an arylene group having 6 to 50 carbon atoms, and n represents an integer of 0 to 12]; and

a compound represented by the following general formula (4):

[in the formula (4), R 11 represents one selected from the group consisting of a hydrogen atom and alkyl groups, R 12 represents an optionally substituted aromatic group, R 13 represents an optionally substituted alkylene group, R 14 s each independently represent one selected from the group consisting of halogen atoms, a hydroxy group, a mercapto group, a sulfide group, a silyl group, a silanol group, a nitro group, a nitroso group, a sulfonato group, a phosphino group, a phosphinyl group, a phosphonato group, and organic groups, and m represents an integer of 0 to 3], wherein

the polyamic acid solution has a viscosity of 5 to 150 cps.

7. A photosensitive composition, comprising:

the polyamic acid solution according to claim 6 ; and

a photosensitive agent.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE CORRESPONDENCE DATE - CORRECT EMAIL ADDRESS PREVIOUSLY RECORDED AT REEL: FRAME: . ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Sep 18, 2023
From: ENEOS CORPORATION
To: TOKYO OHKA KOGYO CO., LTD.
Reel/Frame 064935/0673 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 5, 2023
From: ENEOS CORPORATION
To: TOKYO OHKA KOGYO CO., LTD.
Reel/Frame 064153/0306 →
CHANGE OF NAME Recorded Aug 24, 2021
From: JXTG NIPPON OIL & ENERGY CORPORATION
To: ENEOS CORPORATION
Reel/Frame 057291/0639 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2019
From: KOMATSU, SHINICHI; NODA, KUNIHIRO; CHISAKA, HIROKI; SHIOTA, DAI
To: JXTG NIPPON OIL & ENERGY CORPORATION; TOKYO OHKA KOGYO CO., LTD.
Reel/Frame 048522/0158 →
Priority Claims (1)
JP JP2016-009030 · Jan 20, 2016 · national
Continuity (1)
Related Publication 20190062503A1 · Feb 28, 2019