Welding torch
A welding torch for arc welding in a shielding gas atmosphere, includes: a contact tip for feeding a welding wire; a suction nozzle surrounding the welding wire, and sucking a gas from a space between the suction nozzle and the welding wire; and a shielding gas supply nozzle provided on the outer periphery of the suction nozzle, and supplying the shielding gas toward a welded portion from a space between the shielding gas supply nozzle and the suction nozzle. The welding torch satisfies “7≤Ltk≤17 and 0≤Lts≤18”, where Lts [mm] is a distance between the tip of the contact tip and the tip of the shielding gas supply nozzle, and Ltk [mm] is a distance between the tip of the contact tip and the tip of the suction nozzle.
1. A welding torch which performs arc welding in a shielding gas atmosphere, the welding torch comprising:
a contact tip that supports a welding wire which is supplied with a welding current while the welding wire is fed in a welding wire longitudinal direction toward a tip portion of the contact tip;
a suction nozzle that surrounds a periphery of the welding wire protruded from the tip portion of the contact tip, and sucks a gas from a space formed between the suction nozzle and the welding wire; and
a shielding gas supply nozzle that is provided on an outer periphery of the suction nozzle, and supplies the shielding gas toward a welded portion at a tip of the welding wire from a space formed between the shielding gas supply nozzle and the suction nozzle, wherein
where a value of Lts [mm] is a positive distance along a direction of feeding the welding wire in the welding wire longitudinal direction, from the tip portion of the contact tip to a tip portion of the shielding gas supply nozzle, and Ltk [mm] is a positive distance along the direction of feeding the welding wire in the welding wire longitudinal direction from the tip portion of the contact tip to a tip portion of the suction nozzle, wherein the welding torch satisfies the relationship of the formula (1)
7≤ Ltk≤ 17,
0≤ Lts≤ 18 (1),
whereby hydrogen discharged from the welding wire that has exited the contact tip is sucked by the suction nozzle and the suction nozzle is not melted by arc heat.
2. The welding torch according to claim 1 , wherein
where Dsi [mm] is an inner diameter of the shielding gas supply nozzle, Dki [mm] is an inner diameter of the suction nozzle, and Dko [mm] is an outer diameter of the suction nozzle, the tip portions of the shielding gas supply nozzle and the suction nozzle satisfy the relationship of the formula (2)
Dsi−Dko≥ 2,
Dko−Dki≥ 1.2,
8≤ Dsi≤ 40,
1.5≤ Dki≤ 12 (2).
3. The welding torch according to claim 1 , wherein the suction nozzle is supported by a tip body, and wherein an electric resistance between the tip body and the tip portion of the suction nozzle is 50Ω or more.
4. The welding torch according to claim 3 , wherein the suction nozzle has a heat-resistant insulating member having a melting point of 1700° C. or higher at the tip portion of the suction nozzle.
5. The welding torch according to claim 3 , wherein the suction nozzle has a heat-resistant insulating member having a melting point of 400° C. or higher at a joining portion with the tip body supporting the contact tip.
6. The welding torch according to claim 3 , wherein an entirety of the suction nozzle is formed of a heat-resistant insulating material having a melting point of 1700° C. or higher.
7. The welding torch according to claim 1 , wherein a nozzle inner peripheral surface of the suction nozzle has a surface roughness Ra of 0.05 μm or more and 50 μM or less.
8. The welding torch according to claim 1 , wherein where Ss [mm 2 ] is a cross-sectional area of a shielding gas outlet at the tip of the shielding gas supply nozzle, Qs [L/min] is a shielding gas flow rate, and Vs [m/s] is a flow velocity at the shielding gas outlet, the welding torch satisfies the relationship of the formula (4)
Vs≤ 7 (4).
9. The welding torch according to claim 2 , wherein the suction nozzle is supported by a tip body, and wherein an electric resistance between the tip body and the tip portion of the suction nozzle is 50Ω or more.
10. The welding torch according to claim 9 , wherein the suction nozzle has a heat-resistant insulating member having a melting point of 1700° C. or higher at the tip portion of the suction nozzle.
11. The welding torch according to claim 9 , wherein the suction nozzle has a heat-resistant insulating member having a melting point of 400° C. or higher at a joining portion with the tip body supporting the contact tip.
12. The welding torch according to claim 9 , wherein an entirety of the suction nozzle is formed of a heat-resistant insulating material having a melting point of 1700° C. or higher.
13. The welding torch according to claim 2 , wherein a nozzle inner peripheral surface of the suction nozzle has a surface roughness Ra of 0.05 μm or more and 50 μm or less.