IP Library Granted Patent US 12,247,276
Granted Patent B2
US 12,247,276 · App. 16/080,887 · Granted Mar 11, 2025

Copper powder, method for manufacturing copper powder, and method for manufacturing solid shaped object

Inventors: Yosuke Endo (Ibaraki, JP); Hiroyoshi Yamamoto (Ibaraki, JP); Ryo Suzuki (Tokyo, JP); Kenji Sato (Tokyo, JP)
Assignee: JX Advanced Metals Corporation
C22C9/00B22F1/00B22F1/05B22F1/16B22F7/02B22F10/28B22F10/34B33Y70/00B33Y80/00B22F2009/0844B22F12/41B22F2201/03B22F2301/10B22F2998/10
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Quick Facts
Patent No.
US 12,247,276
App. No.
16/080,887
Granted
Mar 11, 2025
Kind
B2
Abstract

The present invention provides a copper powder which is capable of fusion bonding with a low energy laser by enabling heat to be efficiently inputted with a high absorption rate for laser irradiation and has high convenience in handling, and provides a method for manufacturing the copper powder. One embodiment of the present invention is a copper powder, having an absorption rate for light having a wavelength λ=1060 nm of 18.9% to 65.0%, and an index, which is indicated by (the absorption rate for light having a wavelength λ=1060 nm)/(an oxygen concentration), of 3.0 or more.

Claims (38)

1. A copper powder consisting of copper and inevitable impurities, the copper powder having an outer surface, and an oxide coating formed on the entire outer surface of the powder, and an absorption rate for light having a wavelength λ=1060 nm of 18.9% to 65.0%, and an index, which is indicated by (the absorption rate percentage (%) for light having a wavelength λ=1060 nm/an oxygen concentration (wtppm))*100, of 3.0 or more.

2. The copper powder according to claim 1 ,

wherein the oxygen concentration is 2000 wt ppm or less.

3. The copper powder according to claim 2 ,

having a repose angle of 20° or more and 32° or less.

4. The copper powder according to claim 3 ,

wherein the copper powder is for use of a 3D printer.

5. The copper powder according to claim 2 ,

having an average particle diameter D50 of 10 to 100 μm.

6. The copper powder according to claim 5 ,

wherein the copper powder is for use of a 3D printer.

7. The copper powder according to claim 2 ,

wherein the copper powder is for use of a 3D printer.

8. The copper powder according to claim 1 ,

having a repose angle of 20° or more and 32° or less.

9. The copper powder according to claim 8 ,

having an average particle diameter D50 of 10 to 100 μm.

10. The copper powder according to claim 9 ,

wherein the copper powder is for use of a 3D printer.

11. The copper powder according to claim 8 ,

wherein the copper powder is for use of a 3D printer.

12. The copper powder according to claim 1 ,

having an average particle diameter D50 of 10 to 100 μm.

13. The copper powder according to claim 12 ,

wherein the copper powder is for use of a 3D printer.

14. The copper powder according to claim 1 ,

wherein the copper powder is for use of a 3D printer.

15. A method for manufacturing the copper powder according to claim 1 , comprising:

a step of heating an atomized copper powder, which is prepared by a disk atomization method, in an oxidizing atmosphere, and thus forming a preliminary sintered body;

a step of pulverizing and sieving the preliminary sintered body.

16. The method for manufacturing a copper powder according to claim 15 ,

wherein the temperature of the oxidizing atmosphere is 120° C. to 200° C.

17. A method for manufacturing a solid shaped object, comprising:

irradiating a thin layer of the copper powder manufactured by the method according to claim 16 with laser light to form a shaped body layer wherein the copper powder is sintered or fusion bonded;

laminating a plurality of the shaped body layers to form a solid shaped object.

18. A method for manufacturing a solid shaped object, comprising:

irradiating a thin layer of the copper powder manufactured by the method according to claim 15 with laser light to form a shaped body layer wherein the copper powder is sintered or fusion bonded;

laminating a plurality of the shaped body layers to form a solid shaped object.

Assignments (3)
CHANGE OF NAME Recorded Jan 9, 2025
From: JX METALS CORPORATION
To: JX ADVANCED METALS CORPORATION
Reel/Frame 069854/0031 →
CHANGE OF NAME Recorded Jan 8, 2025
From: JX NIPPON MINING & METALS CORPORATION
To: JX METALS CORPORATION
Reel/Frame 069850/0011 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 30, 2018
From: ENDO, YOSUKE; YAMAMOTO, HIROYOSHI; SUZUKI, RYO; SATO, KENJI
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 046752/0849 →
Priority Claims (1)
JP 2017-084829 · Apr 21, 2017 · national
Continuity (1)
Related Publication 20210178465A1 · Jun 17, 2021
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