IP Library Granted Patent US 10,995,184
Granted Patent B2
US 10,995,184 · App. 16/087,408 · Granted May 4, 2021

Sol composition, aerogel composite, support member provided with aerogel composite, and heat insulator

Inventors: Kouta Iwanaga (Tokyo, JP); Tomohiko Kotake (Tokyo, JP); Tatsuya Makino (Tokyo, JP); Masato Miyatake (Tokyo, JP); Satoshi Takayasu (Tokyo, JP)
Assignee: SHOW A DENKO MATERIALS CO., LTD.
C08J3/075B01J13/0021B01J13/0091B32B9/00C01B33/141C01B33/1585C08J9/0066C08J9/28C08K3/36C08L83/04C01P2004/62C01P2004/64C01P2006/12C08G77/18C08J2201/05C08J2201/054C08J2205/026C08J2383/04C08K2201/003C08K2201/006
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Quick Facts
Patent No.
US 10,995,184
App. No.
16/087,408
Granted
May 4, 2021
Kind
B2
Abstract

The present invention relates to a sol composition for forming an aerogel composite, wherein the sol composition is a sol composition with a sufficient pot life for forming an aerogel composite superior in thermal insulation and flexibility, and comprises: at least one selected from the group consisting of a silicon compound having a hydrolyzable functional group or a condensable functional group and a hydrolysis product of the silicon compound having a hydrolyzable functional group; and a silica particle having an average primary particle diameter of 5 to 300 nm or a specific surface area of 10 to 600 m 2 /g.

Claims (35)

1. A sol composition for forming an aerogel composite, the sol composition comprising:

at least one silicon compound selected from the group consisting of a silicon compound having a hydrolyzable functional group or a condensable functional group and a hydrolysis product of the silicon compound having a hydrolyzable functional group, and at least one polysiloxane compound having a structure represented by the following formula (B):

wherein R 1b represents an alkyl group, an alkoxy group, or an aryl group; R 2b and R 3b each independently represent an alkoxy group; R 4b and R 5b each independently represent an alkyl group or an aryl group; and m represents an integer of 1 to 50; and

a silica particle having an average primary particle diameter of 5 to 300 nm, or having a specific surface area of 10 to 600 m 2 /g.

2. An aerogel composite as a dried product of a wet gel, wherein the wet gel is a condensate of the sol composition according to claim 1 .

3. An aerogel composite comprising:

an aerogel component; and

a silica particle having an average primary particle diameter of 5 to 300 nm, or having a specific surface area of 10 to 600 m 2 /g,

wherein the aerogel composite has a ladder-type structure represented by the following formula (3):

wherein R 5 , R 6 , R 7 , and R 8 each independently represent an alkyl group or an aryl group; a and c each independently represent an integer of 1 to 3000; and b represents an integer of 1 to 50.

4. The aerogel composite according to claim 3 , having:

a three-dimensional network skeleton formed of the aerogel component and the silica particle; and

a pore.

5. The aerogel composite according to claim 2 , wherein the silica particle is an amorphous silica particle.

6. The aerogel composite according to claim 2 , having a ladder-type structure including struts and a bridge, wherein the bridge has a structure represented by the following formula (2):

wherein R 5 and R 6 each independently represent an alkyl group or an aryl group; and b represents an integer of 1 to 50.

7. The aerogel composite according to claim 6 , having a ladder-type structure represented by the following formula (3):

wherein R 5 , R 6 , R 7 , and R 8 each independently represent an alkyl group or an aryl group; a and c each independently represent an integer of 1 to 3000; and b represents an integer of 1 to 50.

8. A support member provided with an aerogel composite, the support member comprising:

the aerogel composite according to claim 2 ; and

a support member supporting the aerogel composite.

9. A heat insulator comprising the aerogel composite according to claim 2 .

10. The aerogel composite according to claim 3 , wherein the silica particle is an amorphous silica particle.

11. A support member provided with an aerogel composite, the support member comprising:

the aerogel composite according to claim 3 ; and

a support member supporting the aerogel composite.

12. A heat insulator comprising the aerogel composite according to claim 3 .

13. The aerogel composite according to claim 3 , wherein the silica particle has an average primary particle diameter of 5 to 300 nm and a specific surface area of 10 to 600 m 2 /g.

14. The aerogel composite according to claim 3 , wherein the silica particle has an average primary particle diameter of 7 to 200 nm.

15. The aerogel composite according to claim 3 , wherein the silica particle has a specific surface area of 20 to 300 m 2 /g.

16. The aerogel composite according to claim 3 , wherein the silica particle has a specific surface area of 30 to 250 m 2 /g.

17. The sol composition according to claim 1 , wherein the silica particle has an average primary particle diameter of 5 to 300 nm and a specific surface area of 10 to 600 m 2 /g.

18. The sol composition according to claim 1 , wherein the silica particle has an average primary particle diameter of 7 to 200 nm.

19. The sol composition according to claim 1 , wherein the silica particle has a specific surface area of 20 to 300 m 2 /g.

20. The sol composition according to claim 1 , wherein the silica particle has a specific surface area of 30 to 250 m 2 /g.

Assignments (4)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Mar 8, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 062992/0805 →
CHANGE OF NAME Recorded Jan 6, 2021
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 054905/0700 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2019
From: IWANAGA, KOUTA; KOTAKE, TOMOHIKO; MAKINO, TATSUYA; MIYATAKE, MASATO; TAKAYASU, SATOSHI
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 047964/0003 →