IP Library › Granted Patent US 11,479,832
Granted Patent B2
US 11,479,832 · App. 16/093,339 · Granted Oct 25, 2022

Method for smelting oxide ore

Inventors: Takashi Iseki (Niihama, JP); Yukihiro Goda (Niihama, JP); Jun-ichi Kobayashi (Niihama, JP); Shuji Okada (Niihama, JP)
Assignee: SUMITOMO METAL MINING CO., LTD.
C22B23/02C22B1/245C22B5/10
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Quick Facts
Patent No.
US 11,479,832
App. No.
16/093,339
Granted
Oct 25, 2022
Kind
B2
Abstract

Provided is a smelting method for producing metal by reducing a mixture that includes an oxide ore such as nickel oxide ore, wherein it is possible to improve productivity by raising the metal recovery rate as well as to inexpensively and efficiently produce high-quality metal. The present invention is a smelting method in which: an oxide ore and a carbonaceous reducing agent are mixed; the resulting mixture is heated and subjected to a reduction treatment; and metal and slag, which are reduction products, are obtained, wherein the reduction treatment is carried out in a state in which one or more surface deposits selected from carbonaceous reducing agents, metal oxides, and oxidation inhibitors are deposited on the surface of the mixture.

Claims (8)

1. An oxide ore smelting method, comprising obtaining a metal of a reduction product and slag by mixing an oxide ore and a carbonaceous reducing agent, heating the mixture obtained, and subjecting the mixture to a reduction treatment, wherein

the oxide ore is nickel oxide ore,

an amount of the carbonaceous reducing agent present inside the mixture together with the nickel oxide ore is set to a proportion of 40.0% by mass or less when an amount of the carbonaceous reducing agent required for reducing nickel oxide and iron oxide contained in the mixture without excess or deficiency is taken as 100% by mass,

the reduction treatment is performed in a state in which at least the carbonaceous reducing agent is deposited as a surface deposit on a surface of the mixture so that an amount of the carbonaceous reducing agent deposited on the surface of the mixture is set to a proportion of 0.1% by mass or more and 20.0% by mass or less when an amount of the carbonaceous reducing agent required for reducing nickel oxide and iron oxide contained in the mixture without excess or deficiency is taken as 100% by mass.

2. The oxide ore smelting method according to claim 1 , wherein the surface deposit is put on an upper surface of the mixture when the reduction treatment is performed.

3. The oxide ore smelting method according to claim 1 , wherein the mixture is surrounded with the surface deposit when the reduction treatment is performed.

4. The oxide ore smelting method according to claim 1 , wherein the reduction treatment is performed in a state in which the mixture is charged into a reducing furnace having the carbonaceous reducing agent spread on a hearth in advance and the mixture is placed on the carbonaceous reducing agent.

5. The oxide ore smelting method according to claim 1 , wherein a reducing temperature in the reduction treatment is set to 1200° C. or more and 1450° C. or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 12, 2018
From: ISEKI, TAKASHI; GODA, YUKIHIRO; KOBAYASHI, JUN-ICHI; OKADA, SHUJI
To: SUMITOMO METAL MINING CO., LTD.
Reel/Frame 047149/0850 →
Priority Claims (3)
JP JP2016-085963 · Apr 22, 2016 · national
JP JP2016-089470 · Apr 27, 2016 · national
JP JP2017-082195 · Apr 18, 2017 · national
Continuity (1)
Related Publication 20190144971A1 · May 16, 2019