IP Library Granted Patent US 10,777,838
Granted Patent B2
US 10,777,838 · App. 16/094,860 · Granted Sep 15, 2020

Fuel cell module housing with field replaceable stacks

Inventors: Keith Davis (Southbury, CT); Stephen Jolly (Southington, CT); Michael L. Quatannens (Mt. Kisco, NY); Matthew Lambrech (Sherman, CT)
Assignee: FUELCELL ENERGY, INC.
H01M8/2485H01M8/249H01M8/2475H01M8/2484H01M2008/147Y02E60/526
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Quick Facts
Patent No.
US 10,777,838
App. No.
16/094,860
Granted
Sep 15, 2020
Kind
B2
Abstract

A fuel cell module includes a plurality of fuel cell stacks; a manifold configured to provide process gases to and receive process gases from the plurality of fuel cell stacks; and a module housing enclosing the plurality of fuel cell stacks and the manifold. Each of the plurality of fuel cell stacks is individually installable onto the manifold by lowering the fuel cell stack onto the manifold, and is individually removable from the manifold by raising the fuel cell stack from the manifold.

Claims (15)

1. A fuel cell module comprising:

a plurality of fuel cell stacks;

a manifold configured to provide process gases to and receive process gases from the plurality of fuel cell stacks; and

a module housing enclosing the plurality of fuel cell stacks and the manifold, wherein the module housing defines a hot region, and a cool region located above the hot region;

a thermally insulating wall separating the hot region from the cool region, wherein the thermally insulating wall comprises a plurality of openings and a plurality of closure plates, each closure plate removably closing a respective opening among the plurality of openings, wherein each opening and each respective closure plate corresponds to a respective fuel cell stack among the plurality of fuel cell stacks;

wherein each fuel cell stack is individually installable onto the manifold by removing the respective closure plate from the respective opening of the thermally insulating wall, and lowering the fuel cell stack from the cool region through the respective opening to the hot region and onto the manifold, and

each fuel cell stack is individually removable from the manifold by removing the respective closure plate from the respective opening of the thermally insulating wall, and raising the fuel cell stack off of the manifold and from the hot region through the respective opening to the cool region.

2. The fuel cell module of claim 1 , wherein each of the plurality of fuel cell stacks is installable onto and removable from the manifold without manual mechanical attachment between the fuel cell stack and the manifold.

3. The fuel cell module of claim 1 , wherein:

the hot region includes at least one upper hot region and at least one lower hot region;

the plurality of fuel cell stacks are located in the at least one upper hot region; and

the manifold is located in the at least one lower hot region.

4. The fuel cell module of claim 3 , further comprising a plurality of in-situ process gas seals configured to seal between the plurality of fuel cell stacks and the manifold, wherein the in-situ process gas seals operate via static force from the weight of the fuel cell stacks.

5. The fuel cell module of claim 1 , further comprising at least one bus-bar that is located in the cool region and is configured to transfer current from the plurality of fuel cell stacks to power conditioning equipment.

6. The fuel cell module of claim 1 , wherein each of the plurality of fuel cell stacks comprises a plurality of molten carbonate fuel cells.

Assignments (2)
RELEASE OF SECURITY INTEREST Recorded Nov 30, 2020
From: ORION ENERGY PARTNERS INVESTMENT AGENT, LLC
To: FUELCELL ENERGY, INC.
Reel/Frame 054545/0803 →
SECURITY INTEREST Recorded Oct 31, 2019
From: FUELCELL ENERGY, INC.
To: ORION ENERGY PARTNERS INVESTMENT AGENT, LLC
Reel/Frame 050899/0262 →
Continuity (3)
Provisional Application 62326499 · Apr 22, 2016
Provisional Application 62329885 · Apr 29, 2016
Related Publication 20190097255A1 · Mar 28, 2019