Auger dip apparatus for applying antimicrobial solution
Embodiments of the present disclosure provide an auger dip apparatus for the application of antimicrobial solution to raw food. Embodiments of the present disclosure may use an auger as a single moving part to move the food work pieces through the application area for antimicrobial solution. Embodiments of the present disclosure are simple with only one moving auger part to move the food pieces, and the bearing for the moving part, supporting the shaft of the auger, may be configured to be outside of the cabinet with the reservoir of the antimicrobial solution, so that the bearing is not in contact with the antimicrobial solution. This provides for less maintenance and downtime, particularly unscheduled downtime, than a system using more complicated exposed parts. The present disclosure also permits a more compact and lighter configuration for an assembled application unit.
1. An apparatus for applying an antimicrobial solution to work pieces, comprising:
(a) a rotating auger to move a plurality of work pieces through a reservoir of antimicrobial solution,
(b) a paddle attached to a flight of the auger, at a point above the reservoir of antimicrobial solution, the paddle attached at an angle to the surface of the flight at the point of attachment and not parallel to the flight, such that the paddle protrudes from the flight and disturbs any clumps of work pieces that the paddle comes in contact with,
(c) a cabinet enclosing the auger, tilted at an angle parallel to the auger with an upper end and a lower end, adapted to hold a reservoir of antimicrobial solution in the low end of the cabinet, with the low end of the auger submerged in the antimicrobial solution, and wherein the cabinet further comprises:
i. an entrance hopper in the top of the lower end of the cabinet,
ii. an exit in the bottom of the upper end of the cabinet with a 360 degree rinse in the exit,
iii. a drainage grid in the bottom of the cabinet above the level of the reservoir of the antimicrobial solution,
iv. a flap over the entrance hopper, hingedly attached to the lower edge of the hopper opening, structured to be pushed up to close off the hopper by each flight of the auger as the flight moves up across the hopper entrance, and which flap is structured to fall between the flights and open the hopper as each flight passes under the upper edge of the hopper,
v. a catch pan beneath the drainage grid structured to catch antimicrobial solution draining through the grid and to return the solution to a recycle tank,
vi. a lid over the top of the cabinet with a plurality of cam latches closing the lid over the cabinet, and a plurality of limit switches in series, which switches are closed when the lid is closed, and which switches are wired in series and structured such that the auger may rotate only when the lid is closed and each switch is closed,
vii. a motor, a gear box, and bearings for the shaft of the auger located outside of the cabinet and not exposed to the antimicrobial solution, and with a seal located between the lower bearing and the cabinet to keep the antimicrobial solution from contacting the bearing, and
viii. one or more photo electric eye sensors on the entrance hopper configured to detect work pieces entering the cabinet,
(d) a control panel electronically communicating with the apparatus and adapted to control any motors and valves on the apparatus and to collect and display data collected from any sensors or processors on the apparatus,
(e) the control panel further adapted to communicate with a remote processor through the Internet, phone system, ethernet, or otherwise to transmit the data collected or displayed and to receive instructions to control the motors and valves on the apparatus, and
(f) wherein the apparatus is assembled on a metal frame and measures about 9 feet tall, about 7 feet long, and about 3 feet wide.
2. An apparatus for applying an antimicrobial solution to work pieces, comprising:
a rotating auger to move a plurality of work pieces through a reservoir of antimicrobial solution, wherein the auger comprises at least one flight having helical spiral surfaces extending radially from a rotatable shaft; and
a cabinet enclosing the auger, tilted at an angle parallel to the auger with an upper end and a lower end, adapted to hold the reservoir of antimicrobial solution in the low end of the cabinet, with the low end of the auger submerged in the antimicrobial solution, wherein the cabinet further comprises:
(a) an entrance hopper in the top of the lower end of the cabinet,
(b) an exit in the bottom of the upper end of the cabinet with a 360 degree rinse in the exit,
(c) a drainage grid in the bottom of the cabinet above the level of the reservoir of the antimicrobial solution,
(d) a flap over the entrance hopper, hingedly attached to the lower edge of the hopper opening, structured to be pushed up to close off the hopper by each flight of the auger as the flight moves up across the hopper entrance, and which flap is structured to fall between the flights and open the hopper as each flight passes under the upper edge of the hopper,
(e) a catch pan beneath the drainage grid structured to catch antimicrobial solution draining through the grid and to return the solution to a recycle tank,
(f) a lid over the top of the cabinet with a plurality of cam latches closing the lid over the cabinet, and a plurality of limit switches in series, which switches are closed when the lid is closed, and which switches are wired in series and structured such that the auger may rotate only when the lid is closed and each switch is closed; and
(g) one or more photo electric eye sensors on the entrance hopper configured to detect work pieces entering the cabinet.
3. The apparatus in claim 2 , wherein an application area comprises one of the group consisting of a reservoir of antimicrobial solution and spray of antimicrobial solution.
4. The apparatus in claim 2 , further comprising:
a paddle attached to at least one flight of the auger, at a point above the reservoir of antimicrobial solution, the paddle attached at an angle to the surface of the flight at the point of attachment and not parallel to the flight, such that the paddle protrudes from the flight and disturbs any clumps of work pieces that the paddle comes in contact with.
5. The apparatus in claim 2 further comprising:
a motor,
a gear box,
a bearing supporting the shaft of the auger located outside of the cabinet and not exposed to the antimicrobial solution; and
a seal located between the bearing and the cabinet to keep antimicrobial solution from contacting the bearing.
6. The apparatus in claim 2 , further comprising:
a control panel electronically communicating with the apparatus and adapted to control any motors and valves on the apparatus and to collect and display data collected from any sensors or processors on the apparatus, and
the control panel further adapted to communicate with a remote processor through the Internet, phone system, ethernet, or otherwise to transmit the data collected or displayed and to receive instructions to control any motors and valves on the apparatus.
7. The apparatus in claim 6 , wherein the apparatus is assembled on a metal frame and measures about 9 feet tall, about 7 feet long, and about 3 feet wide.