BI-METALLIC SWING HAMMERS
A bi-metallic swing hammer for a particulate size reduction system includes a shank portion. The shank portion has a first end having a mounting portion for attachment to a wheel assembly of the particulate size reduction system, a second end defining a shank tip, and a face surface extending from the first end to the shank tip. The bi-metallic swing hammer includes a wear pad cast to the face surface of the shank portion. The wear pad extends from the shank tip to the first end of the shank portion up to the mounting portion. A method of constructing a bi-metallic swing hammer for a particulate size reduction system includes casting a wear pad and a shank portion together to bond the wear pad to the shank portion.
1 . A bi-metallic swing hammer for a particulate size reduction system, comprising:
a) a shank portion having:
i) a first end having a mounting portion for attachment to a wheel assembly of the particulate size reduction system;
ii) a second end defining a shank tip; and
iii) a face surface extending from the first end to the shank tip; and
b) a wear pad cast to the face surface of the shank portion, the wear pad extending from the shank tip to the first end of the shank portion up to the mounting portion.
2 . The swing hammer of claim 1 , wherein the wear pad comprises at least one of cast iron, white iron, alloy steel with wear resistant performance, or alloy steel with corrosion resistant performance.
3 . The swing hammer of claim 1 , wherein the shank portion comprises at least one of carbon steel or high strength alloy steel.
4 . The swing hammer of claim 1 , wherein the wear pad defines a longitudinal axis, and wherein the mounting portion includes at least one aperture defined in a direction transverse to the longitudinal axis of the wear pad.
5 . The swing hammer of claim 4 , wherein a plane defined perpendicular to the longitudinal axis extends through the aperture and the wear pad.
6 . The swing hammer of claim 4 , wherein the swing hammer defines a longitudinal axis, wherein a plane defined perpendicular to at least one of the longitudinal axis of the wear pad or the longitudinal axis of the swing hammer extends through the aperture and the wear pad, and wherein a plane defined parallel to the longitudinal axis of the swing hammer bisects the aperture and intersects the wear pad.
7 . The swing hammer of claim 1 , wherein the swing hammer defines a longitudinal axis, wherein a plane defined parallel to the longitudinal axis of the swing hammer bisects the aperture and intersects the wear pad.
8 . The swing hammer of claim 1 , wherein the wear pad defines a longitudinal axis, wherein the wear pad is symmetrical with respect to central plane defined along the longitudinal axis between a front side of the wear pad and a mounting surface of the wear pad.
9 . The swing hammer of claim 1 , wherein the wear pad defines a longitudinal axis, wherein the wear pad is asymmetrical with respect to a plane defined along the longitudinal axis between first and second side surfaces of the wear pad.
10 . The swing hammer of claim 1 , further comprising a metallurgical bond between the face surface of the shank and a mounting surface of the wear pad, wherein the metallurgical bond is configured and adapted to withstand shear stress ranging from 40 tons to 160 tons.
11 . A method of constructing a bi-metallic swing hammer for a particulate size reduction system:
casting a wear pad and a shank portion together to bond the wear pad to the shank portion, wherein the shank portion includes:
i) a first end having a mounting portion for attachment to a wheel assembly of the particulate size reduction system;
ii) a second end defining a shank tip; and
iii) a face surface extending from the first end to the shank tip;
and wherein the wear pad extends from the shank tip to the first end of the shank portion up to the mounting portion.
12 . The method of claim 11 , wherein the wear pad comprises at least one of cast iron, white iron, alloy steel with wear resistant performance, or alloy steel with corrosion resistant performance.
13 . The method of claim 11 , wherein the shank portion comprises at least one of carbon steel or high strength alloy steel.
14 . The method of claim 11 , wherein the wear pad defines a longitudinal axis, and wherein the mounting portion includes at least one aperture defined in a direction transverse to the longitudinal axis of the wear pad.
15 . The method of claim 11 , wherein the wear pad defines a longitudinal axis, wherein a plane defined perpendicular to the longitudinal axis extends through the aperture and the wear pad.
16 . The method of claim 11 , wherein the wear pad defines a longitudinal axis, wherein the wear pad is symmetrical with respect to central plane defined along the longitudinal axis between a front side of the wear pad and a mounting surface of the wear pad.
17 . The method of claim 11 , wherein the wear pad defines a longitudinal axis, wherein the wear pad is asymmetrical with respect to a plane defined along the longitudinal axis between first and second side surfaces of the wear pad.
18 . The method of claim 11 , further comprising forming a metallurgical bond between the face surface of the shank and a mounting surface of the wear pad, wherein the metallurgical bond is configured and adapted to withstand shear stress ranging from 40 tons to 160 tons.