IP Library Patent Application 16106864
Patent Application
App. No. 16/106,864

METHOD FOR PRODUCING CRYSTALLINE FILM

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Patent No.
US None
App. No.
16/106,864
Abstract

According to an aspect of a present inventive subject matter, a method for producing a crystalline film includes; gasifying a metal source containing a metal to turn the metal source into a metal-containing raw-material gas; supplying the metal-containing raw-material gas and an oxygen-containing raw-material gas into a reaction chamber onto a substrate including a buffer layer; and supplying a reactive gas into the reaction chamber onto the substrate to form a crystalline film on the substrate under a gas flow of the reactive gas.

Claims (48)

1 . A method for producing a crystalline film comprising:

gasifying a metal source comprising a metal to turn the metal source into a metal-containing raw-material gas;

supplying the metal-containing raw-material gas and an oxygen-containing raw-material gas into a reaction chamber onto a substrate comprising a buffer layer; and

supplying a reactive gas into the reaction chamber onto the substrate to form a crystalline film on the substrate under a gas flow of the reactive gas.

2 . The method of claim 1 , wherein

the buffer layer comprised in the substrate is formed by use of a mist chemical vapor deposition method.

3 . The method of claim 1 , wherein

the crystalline film is formed by use of a halide vapor phase epitaxy method.

4 . The method of claim 1 , wherein

the crystalline film is a layered film comprising the substrate.

5 . The method of claim 1 further comprising:

separating the crystalline film by removing at least the substrate.

6 . A method for producing a crystalline film comprising:

forming a buffer layer on a substrate;

gasifying a metal source comprising a metal to turn the metal source into a metal-containing raw-material gas;

supplying the metal-containing raw-material gas and an oxygen-containing raw-material gas into a reaction chamber onto the buffer layer on the substrate; and

supplying a reactive gas into the reaction chamber onto the buffer layer on the substrate to form a crystalline film on the buffer layer of the substrate under a gas flow of the reactive gas.

7 . The method of claim 6 , wherein

the forming the buffer layer on the substrate is done by use of a mist chemical vapor deposition method.

8 . The method of claim 6 , wherein

the buffer layer comprises a part of the metal comprised in the metal source.

9 . The method of claim 6 , wherein

a difference between a lattice constant of the buffer layer and a lattice constant of the crystalline film is within 20%.

10 . The method of claim 6 , wherein

the reactive gas is an etching gas.

11 . The method of claim 6 , wherein

the reactive gas comprises at least one selected from among hydrogen halide and a group comprising halogen and hydrogen.

12 . The method of claim 6 , wherein

the reactive gas comprises hydrogen halide.

13 . The method of claim 6 , wherein

the substrate comprises a patterned sapphire substrate.

14 . The method of claim 6 , wherein

the substrate is heated up to a temperature that is in a range of 400° C. to 700° C. to form the crystalline film under the gas flow of the reactive gas.

15 . The method of claim 6 ,

wherein the metal source comprises a gallium source, and

wherein the metal-containing raw-material gas comprises a gallium-containing raw-material gas.

16 . The method of claim 6 , wherein

the gasifying the metal source is done by halogenating the metal source.

17 . The method of claim 6 , wherein

the oxygen-containing raw-material gas comprises at least one selected from among oxygen (O 2 ), water (H 2 O) and nitrous oxide (N 2 O).

18 . The method of claim 6 , wherein

the substrate comprises a corundum structure, and the crystalline film comprises a corundum structure.

19 . The method of claim 6 , wherein

the crystalline film is a layered film comprising the substrate.

20 . The method of claim 6 further comprising:

separating the crystalline film by removing at least the substrate.

21 . The method of claim 6 further comprising:

separating the crystalline film from the buffer layer on the substrate.

Assignments (2)
CHANGE OF ASSIGNEE ADDRESS Recorded Jun 6, 2019
From: FLOSFIA INC.
To: FLOSFIA INC.
Reel/Frame 049393/0558 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2018
From: OSHIMA, YUICHI; FUJITA, SHIZUO; KANEKO, KENTARO; KASU, MAKOTO; KAWARA, KATSUAKI; SHINOHE, TAKASHI; MATSUDA, TOKIYOSHI; HITORA, TOSHIMI
To: FLOSFIA INC.; NATIONAL INSTITUTE FOR MATERIALS SCIENCE; KYOTO UNIVERSITY; SAGA UNIVERSITY
Reel/Frame 046650/0387 →