IP Library › Granted Patent US 11,207,822
Granted Patent B2
US 11,207,822 · App. 16/114,585 · Granted Dec 28, 2021

Method and system for fabricating mixed-material 3D object

Inventors: Wei Chen (Zhuhai, CN); Xiaokun Chen (Zhuhai, CN); Darong Ma (Zhuhai, CN); Wei Jiang (Zhuhai, CN)
Assignee: ZHUHAI SAILNER 3D TECHNOLOGY CO., LTD.
B29C64/112B29C64/393B29C67/0007B33Y10/00B33Y30/00B33Y50/02
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Quick Facts
Patent No.
US 11,207,822
App. No.
16/114,585
Granted
Dec 28, 2021
Kind
B2
Abstract

The present disclosure provides a method for fabricating a mixed-material 3D object, including forming, based on layer-print data of a target object, a layer-print product by one-by-one printing a plurality of pixels, using N 0 types of main materials for the target object; forming a plurality of the layer-print products by repeatedly forming the layer-print product; and forming a mixed-material 3D object by stacking one of the layer-print products on another. Each of the plurality of pixels is printed by N 1 types of the main materials and N 2 types of auxiliary materials, N 1 ≤N 0 , and when N 1 <N 0 , N 2 ≥1, and each of the plurality of pixels is formed by ejecting a plurality of ink droplets.

Claims (33)

1. A method for fabricating a mixed-material 3D object, comprising:

layering a target object;

obtaining layer-print data based on structural information and nonstructural information of each layer of the target object, wherein the layer-print data includes layer structural data and layer nonstructural data;

forming, based on the layer-print data of the target object, a layer-print product by one-by-one printing a plurality of pixels, using N 0 main color materials for the target object,

wherein:

at least one of the plurality of pixels is printed by N 1 the main color materials and N 2 auxiliary materials, N 1 ≤N 0 , and N 2 ≥1;

each of the plurality of pixels is formed by ejecting a plurality of ink droplets;

each ink droplet includes only one of the N 1 main color materials or the N 2 auxiliary materials, wherein the main color material is different from the auxiliary material;

a number of the plurality of ink droplets ejected for each pixel equals each other;

at most one ink droplet of a same type of the main materials is ejected for each pixel;

the auxiliary materials include at least one of a white material and a transparent material; and

the N 0 main color materials include at least two of C(cyan) material, M(magenta) material, Y(yellow) material, BK (Black) material; and

forming a plurality of the layer-print products by repeatedly forming the layer-print product; and

forming the mixed-material 3D object by stacking one of the layer-print products on another.

2. The method according to claim 1 , wherein forming each of the plurality of pixels includes one or more of:

ejecting at least one ink droplet of the main color materials, and

ejecting at least one ink droplet of the auxiliary materials.

3. The method according to claim 2 , wherein:

at least one ink droplet of the main color materials is ejected for each pixel.

4. The method according to claim 2 , wherein:

at least one ink droplet of the auxiliary materials is ejected for each pixel.

5. The method according to claim 1 , wherein the nonstructural data includes at least one of color data or material-property data.

6. The method according to claim 1 , wherein forming the plurality of the layer-print products includes:

forming, according to the layer structural data, a layer-support product by one-by-one printing supporting pixels using supporting materials, wherein the layer-support product is configured to provide a support for adjacent layer-print products.

7. The method according to claim 6 , wherein:

the supporting materials include main supporting materials and the auxiliary materials;

each supporting pixel is formed by ejecting a plurality of supporting ink droplets; and

each of the plurality of supporting ink droplets is ejected using one of: one of the main supporting material and one of the auxiliary material.

8. The method according to claim 7 , wherein each supporting pixel is printed using at least one of the main supporting materials and at least one of the auxiliary materials.

9. The method according to claim 8 , wherein a number of the ink droplets for each pixel is same as a number of supporting ink droplets for each supporting pixel.

10. The method according to claim 1 , wherein the plurality of ink droplets for a single pixel are distributed on a same x-y plane.

11. The method according to claim 1 , wherein:

a total number of ink droplets of each of the plurality of pixels, which equals a sum of a number of ink droplets of main color materials of each of the plurality of pixels and a number of ink droplets of the auxiliary materials of each of the plurality of pixels, equals to each other.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2020
From: ZHUHAI SEINE TECHNOLOGY CO., LTD.
To: ZHUHAI SAILNER 3D TECHNOLOGY CO.,LTD.
Reel/Frame 054574/0689 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 28, 2018
From: CHEN, WEI; CHEN, XIAOKUN; MA, DARONG; JIANG, WEI
To: ZHUHAI SEINE TECHNOLOGY CO., LTD.
Reel/Frame 046724/0955 →
Priority Claims (1)
CN 201610294499.0 · May 4, 2016 · national
Continuity (2)
Continuation PCTCN2016093887 · Aug 8, 2016
Related Publication 20180361655A1 · Dec 20, 2018