IP Library Granted Patent US 10,662,269
Granted Patent B2
US 10,662,269 · App. 16/115,750 · Granted May 26, 2020

Ziegler-Natta catalyzed polyisoprene articles

Inventors: K C Nguyen (Dothan, AL); Chayapon Ngowprasert (A. Phunphin Suratthani, TH); Catherine Tang Kum Choo (Melaka, MY)
Assignee: Lifestyles Healthcare PTE. Ltd.
C08F36/08A61F6/04
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Quick Facts
Patent No.
US 10,662,269
App. No.
16/115,750
Granted
May 26, 2020
Kind
B2
Abstract

A polymeric article comprises an elastomeric layer comprising cured synthetic polyisoprene particles that comprise a Ziegler-Natta catalyzed polyisoprene.

Claims (28)

1. A polymeric article comprising:

an elastomeric layer comprising cured synthetic polyisoprene particles that comprise a Ziegler-Natta catalyzed polyisoprene material;

wherein the elastomeric layer comprises a post-vulcanized structure having a molecular weight between crosslinks (M c ) of less than 11,000 g/mol.

2. The polymeric article of claim 1 , wherein the synthetic polyisoprene particles are pre-vulcanized.

3. The polymeric article of claim 1 , wherein the Ziegler-Natta catalyzed polyisoprene material comprises a branched macrostructure.

4. The polymeric article of claim 1 , wherein the Ziegler-Natta catalyzed polyisoprene material comprises a cis-1,4 isomer content of 95% by weight or greater.

5. The polymeric article of claim 1 , wherein the Ziegler-Natta catalyzed polyisoprene material comprises a cis-1,4 isomer content of about 96% to 97% by weight.

6. The polymeric article of claim 1 , wherein the Ziegler-Natta catalyzed polyisoprene material comprises a trans-1,4 isomer content of 1% by weight or less.

7. The polymeric article of claim 1 , wherein the Ziegler-Natta catalyzed polyisoprene material comprises a 3,4 isomer content of 5% by weight or less.

8. The polymeric article of claim 1 , wherein the article has a thickness in the range of from 0.030 to 0.065 mm.

9. The polymeric article of claim 1 , wherein the synthetic polyisoprene particles have a median particle diameter in the range of approximately from 0.2 to 2 micrometers.

10. The polymeric article of claim 1 , wherein the synthetic polyisoprene particles are bonded to each other through intra-polyisoprene particle crosslinks and inter-polyisoprene particle crosslinks.

11. A condom comprising:

an elastomeric layer comprising cured synthetic polyisoprene particles that are pre-vulcanized,

wherein the synthetic polyisoprene particles comprise a Ziegler-Natta catalyzed polyisoprene material that comprises:

a cis-1,4 isomer content of 95% by weight or greater;

a trans-1,4 isomer content of 1% by weight or less; and

a 3,4 isomer content of 5% by weight or less

wherein the elastomeric layer comprises a post-vulcanized structure having a molecular weight between crosslinks (M c ) of less than 11,000 g/mol.

12. The condom of claim 11 , wherein the elastomeric layer forms an open end, a closed end, and a tubular sheath extending from the closed end to the open end.

13. The condom of claim 11 , wherein the Ziegler-Natta catalyzed polyisoprene material comprises a branched macrostructure.

14. The condom of claim 11 , wherein the synthetic polyisoprene particles have a median particle diameter in the range of approximately from 0.2 to 1.5 micrometers.

15. A method for producing a polymeric article, comprising:

disposing an elastomeric coating of a Ziegler-Natta catalyzed polyisoprene material on a former; and

curing the elastomeric coating to form an elastomeric layer of the polymeric article wherein the elastomeric layer comprises a post-vulcanized structure having a molecular weight between crosslinks (M c ) of less than 11,000 g/mol.

16. The method of claim 15 , wherein the disposing of the elastomeric coating on the former comprises dipping the former into an emulsion of the Ziegler-Natta catalyzed polyisoprene material.

17. The method of claim 16 , wherein the emulsion of the Ziegler-Natta catalyzed polyisoprene material is pre-vulcanized before dipping the former.

18. The method of claim 15 , wherein the polymeric article comprises a condom and the elastomeric layer forms an open end, a closed end, and a tubular sheath extending from the closed end to the open end.

Assignments (3)
SECURITY INTEREST Recorded Nov 30, 2022
From: LIFESTYLES HEALTHCARE PTE. LTD.
To: ARES CAPITAL CORPORATION
Reel/Frame 061918/0393 →
CORRECTIVE ASSIGNMENT TO CORRECT THE SECOND INVENTOR'S NAME PREVIOUSLY RECORDED AT REEL: 046790 FRAME: 0199. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Nov 5, 2018
From: NGUYEN, KC; NGOWPRASERT, CHAYAPON; CHOO, CATHERINE TANG KUM
To: LIFESTYLES HEALTHCARE PTE. LTD.
Reel/Frame 047418/0565 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2018
From: NGUYEN, KC; KUM CHOO, CATHERINE TANG; WPRASERT, CHAYAPON NGO
To: LIFESTYLES HEALTHCARE PTE. LTD.
Reel/Frame 046790/0199 →
Continuity (2)
Provisional Application 62552859 · Aug 31, 2017
Related Publication 20190062471A1 · Feb 28, 2019