IP Library Granted Patent US 11,198,610
Granted Patent B2
US 11,198,610 · App. 16/116,091 · Granted Dec 14, 2021

Method for making molecule carrier

Inventors: Ying-Cheng Wang (Beijing, CN); Yuan-Hao Jin (Beijing, CN); Qun-Qing Li (Beijing, CN); Shou-Shan Fan (Beijing, CN)
Assignees: Tsinghua University; HON HAI PRECISION INDUSTRY CO., LTD.
C01B32/16B05D5/00C01B32/168G01J3/4412G01N21/03G01N21/658G03F7/0002C01B2202/36G01N2021/0364G01N2021/0378G01N2021/651
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Quick Facts
Patent No.
US 11,198,610
App. No.
16/116,091
Granted
Dec 14, 2021
Kind
B2
Abstract

The disclosure relates to a method for making carrier for use in single molecule detection. The method includes: providing a rigid substrate; coating a polymer layer on a surface of the rigid substrate, the polymer layer is in semisolid state; transferring a nano-scaled pattern of a template on a surface of the polymer layer by pressing the template on the surface of the polymer layer; obtaining a flexible substrate by removing the template; and applying a metal layer on the flexible substrate. The carrier for use in single molecule detection has a relative higher SERS and can enhance the Raman scattering.

Claims (44)

1. A method for making a carrier for use in single molecule detection, comprising:

providing a first substrate;

coating a polymer layer on a surface of the first substrate;

transferring a template on a surface of the polymer layer by pressing the template into the surface of the polymer layer;

obtaining a second substrate after removing the template; and

applying a metal layer on the second substrate;

wherein a process of making the template comprises:

providing a third substrate;

providing a carbon nanotube composite structure, wherein the carbon nanotube composite structure comprises a plurality of carbon nanotubes intersecting with each other and defining a plurality of openings;

placing the carbon nanotube composite structure on a surface of the third substrate, wherein parts of the surface are exposed from the plurality of openings to form exposed surfaces; and

forming a bulge pattern on the substrate by dry etching the exposed surfaces using the carbon nanotube composite structure as a mask, wherein the bulge pattern comprises a plurality of strip-shaped bulges intersecting with each other to form a net and define a plurality of recesses, the method of coating the polymer layer on the surface of the first substrate comprises:

providing a polymethylmethacrylate (PMMA) solution;

spin coating the PMMA solution on the surface of the first substrate to form a PMMA coating, wherein a rotating speed ranges from about 500 rpm to about 6000 rpm, and a spin coating time ranges from about 0.5 minutes to about 1.5 minutes; and

baking the PMMA coating at an oven temperature below 50 degrees Celsius for about 3 minutes to about 5 minutes so that the PMMA coating has fluidity.

2. The method of claim 1 , wherein the providing the carbon nanotube composite structure comprises:

providing a carbon nanotube structure comprising the plurality of carbon nanotubes; and

coating a protective layer on the carbon nanotube structure.

3. The method of claim 2 , wherein the carbon nanotube structure is free standing.

4. The method of claim 2 , wherein providing the carbon nanotube structure comprises stacking a first carbon nanotube film and a second carbon nanotube film on each other; the first carbon nanotube film comprises a plurality of first carbon nanotubes joined end to end and arranged along a first direction, and the second carbon nanotube film comprises a plurality of second carbon nanotubes joined end to end and arranged along a second direction, the second direction different from the first direction.

5. The method of claim 2 , wherein the coating the protective layer on the carbon nanotube structure comprises enclosing each of the plurality of carbon nanotubes by the protective layer.

6. The method of claim 2 , wherein the protective layer comprises a material selected from the group consisting of metal, metal oxide, metal nitride, metal carbide, metal sulfide, silicon oxide, silicon nitride, and silicon carbide.

7. The method of claim 2 , wherein a thickness of the protective layer ranges from about 3 nanometers to about 50 nanometers.

8. The method of claim 1 , wherein the second substrate comprises a base and a bulge pattern located on a surface of the base, and the metal layer is deposited on the bulge pattern.

9. The method of claim 8 , wherein the bulge pattern comprises a plurality of strip-shaped bulges intersecting with each other to form a net and define a plurality of recesses.

10. The method of claim 9 , wherein the plurality of strip-shaped bulges comprises a plurality of first strip-shaped bulges and a plurality of second strip-shaped bulges, the plurality of first strip-shaped bulges are substantially parallel with each other and extends along a first direction, and the plurality of second strip-shaped bulges are substantially parallel with each other and extends along a second direction, the second direction different from the first direction.

11. The carrier of claim 10 , wherein each of the plurality of strip-shaped bulges has a width ranging from 20 nanometers to 150 nanometers and a height ranging from 50 nanometers to 1000 nanometers, and a distance between adjacent two of the plurality of strip-shaped bulges ranges from 10 nanometers to 300 nanometers.

12. The carrier of claim 8 , wherein the bulge pattern comprises a plurality of block-shaped bulges spaced apart from each other, arranged to form an array, and defines a plurality of grooves.

13. The method of claim 1 , wherein a thickness of the metal layer ranges from 2 nanometers to 200 nanometers.

14. The method of claim 1 , wherein the metal layer comprises a material selected from the group consisting of gold, silver, copper, iron, nickel, and aluminum.

15. The method of claim 1 , wherein the pressing the template on the surface of the polymer layer comprises sandwiching a carbon nanotube structure between the template and the polymer.

16. The method of claim 15 , wherein the carbon nanotube structure is kept on the second substrate after the removing the template.

17. The method of claim 15 , wherein the removing the template comprises removing both the template and the carbon nanotube structure from the second substrate.

18. A method for making a carrier for use in single molecule detection, the method comprising:

providing a template, wherein the template comprises a base and a bulge pattern;

coating an initiator laver on the bulge pattern;

immersing the initiator laver in a monomer solution so that a polymer layer is formed on the bulge pattern;

obtaining a first substrate by removing the template; and

applying a metal layer on the first substrate,

wherein a process of making the template comprises:

providing a second substrate;

providing a carbon nanotube composite structure, wherein the carbon nanotube composite structure comprises a plurality of carbon nanotubes intersecting with each other and defining a plurality of openings;

placing the carbon nanotube composite structure on a surface of the second substrate, wherein parts of the surface are exposed from the plurality of openings to form exposed surfaces; and

forming a bulge pattern on the second substrate by dry etching the exposed surfaces using the carbon nanotube composite structure as a mask, wherein the bulge pattern comprises a plurality of strip-shaped bulges intersecting with each other to form a net and define a plurality of recesses.

19. The method of claim 1 , wherein the first substrate comprises a material selected from the group consisting of gold, aluminum, nickel, chromium, copper, glass, quartz, silicon dioxide, or silicon nitride, alumina, magnesia, silicon, gallium nitride, or gallium arsenide.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2018
From: WANG, YING-CHENG; JIN, YUAN-HAO; LI, QUN-QING; FAN, SHOU-SHAN
To: TSINGHUA UNIVERSITY; HON HAI PRECISION INDUSTRY CO., LTD.
Reel/Frame 046741/0284 →
Priority Claims (1)
CN 201710807379.0 · Sep 8, 2017 · national
Continuity (1)
Related Publication 20190077666A1 · Mar 14, 2019