Shell egg pasteurizer with automated clean-in-place system
An in-line shell egg pasteurizer has a clean-in-place system. Empty shell egg carriers are placed in the water bath for multiple cleaning cycles. The cleaning solution level is lowered to expose the shell egg carriers and the top parts of the water bath walls. An air perturbation is used to agitate cleaning solution held in the bottom of the water bath and clean heating coils and other components located in the bottom of the water bath. Sprayers (e.g., nozzles, cleaning spray balls, etc. . . . ) mounted on a hood over the water bath clean the top parts of the water bath walls and the empty shell egg carriers placed in the water bath.
1. A shell egg pasteurizer system comprising:
a water bath having a floor, two side walls and two end walls;
a drain for the water bath, wherein the floor of the water bath inclines downward towards the drain in the vicinity of the drain;
a tank recirculation outlet connected to the water bath or the drain;
a plurality of heating coils located in the water bath above the floor, wherein the heating coils are configured to heat liquid in the water bath to a pasteurizing temperature during pasteurization of shell eggs;
a plurality of empty egg carriers set in the water bath above the heating coils;
perturbation elements located underneath the heating coils;
a blower that supplies pressurized air to the perturbation elements, wherein the perturbation elements are configured to discharge pressurized air upwards towards egg carriers during pasteurization of shell eggs;
a hood spanning over at least a portion of an open top of the water bath; and
sprayers mounted to the hood to clean or rinse at least a portion of walls of the water bath and the empty egg carriers located in the water bath, wherein a pump connects the tank recirculation outlet to the sprayers.
2. A system as recited in claim 1 , wherein the pump is an electronically controlled pump that pumps water from the tank recirculation outlet to the sprayers mounted to the hood, and wherein the system further comprises:
an electronically controlled drain valve;
an electronically controlled water fill valve; and
wherein the drain, the electronically controlled pump, and the electronically controlled water fill valve are configured to wash the water bath and the empty carriers set in the water bath and to fill the water bath with liquid to a height for pasteurization of shell eggs.
3. A system as recited in claim 1 , wherein the system is configured to feed metered amounts of cleaning agents into the water bath in an automated manner.
4. A system as recited in claim 1 , wherein the system is configured to monitor a concentration of hydrogen peroxide in the water bath as the pasteurizer operates, and wherein the system is configured to add hydrogen peroxide to the water bath in order to maintain a water bath concentration of hydrogen peroxide between 250 ppm and 350 ppm.
5. A system as recited in claim 1 wherein a discharged spray pattern of liquid ejected from the sprayers overlaps with a first height of the water bath, wherein the first height is a height of water in the water bath during pasteurization of shell eggs.