IP Library › Granted Patent US 10,508,906
Granted Patent B2
US 10,508,906 · App. 16/121,780 · Granted Dec 17, 2019

Method of measuring a parameter and apparatus

Inventors: Arie Jeffrey Den Boef (Waalre, NL); Simon Reinald Huisman (Eindhoven, NL)
Assignee: ASML Netherlands B.V.
G01B11/272G03F7/705G03F7/70633G01B2210/56
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Quick Facts
Patent No.
US 10,508,906
App. No.
16/121,780
Granted
Dec 17, 2019
Kind
B2
Abstract

A method of determining a parameter of a patterning process applied to an object comprising two features (for example an overlay of the two features) comprises: irradiating the two features of the object with a radiation beam and receiving at least a portion of the radiation beam scattered from the two features of the object. The at least a portion of the radiation beam comprises: a first portion comprising at least one diffraction order and a second portion comprising at least one diffraction order that is different to a diffraction order of the first portion. The method further comprises moderating a phase difference between the first and second portions and combining the first and second portions such that they interfere to produce a time dependent intensity signal. The method further comprises determining the parameter of the patterning process from a contrast of the time dependent intensity signal.

Claims (32)

1. A method of determining a parameter of a patterning process applied to an object comprising two features, the method comprising:

irradiating the two features of the object with a radiation beam;

receiving at least a portion of the radiation beam scattered from the two features of the object, the at least a portion of the radiation beam comprising a first portion comprising at least one diffraction order and a second portion comprising at least one diffraction order that is different from a diffraction order of the first portion;

moderating a phase difference between the first and second portions;

combining the first and second portions such that they interfere to produce a time dependent intensity signal; and

determining the parameter of the patterning process from a contrast of the time dependent intensity signal.

2. The method of claim 1 , wherein each of the two features comprises a plurality of sub-features,

wherein the irradiating the two features of the object with a radiation beam comprises sequentially irradiating each sub-feature of a first one of the features and a corresponding sub-feature of the second one of the features with the radiation beam;

wherein for each such pair of the corresponding sub-features, the first and second portions are combined such that they interfere to produce a time dependent intensity signal; and

wherein the determining the parameter of the patterning process comprises determining the parameter of the patterning process from a contrast of each such time dependent intensity signal.

3. The method of claim 2 , wherein each pair of the corresponding sub-features has a different nominal offset.

4. The method of claim 2 , wherein the determining the parameter of the patterning process from the contrast of each time dependent intensity signal involves fitting a parameterization to the contrast for each pair of the corresponding sub-features of the first and second features as a function of the nominal offset of the pair of the corresponding sub-features and comparing the fit to a nominal curve.

5. The method of claim 1 , wherein the first portion and the second portion are each formed from the interference between a portion of radiation scattered from a first of the two features and a portion of radiation scattered from a second of the two features.

6. An apparatus for determining a parameter of a patterning process applied to an object comprising two features, the apparatus comprising:

a radiation source operable to irradiate the object with a radiation beam;

a measurement system operable to receive at least a portion of the radiation beam scattered from the object and further operable to determine the parameter of the patterning process therefrom, wherein the measurement system comprises optics configured to combine a first portion and a second portion of the at least a portion of the measurement radiation beam scattered from the object and a sensor configured to determine an intensity of the combined first and second portions; and

a phase control mechanism operable to moderate a phase difference between the first and second portions before they are combined such that the intensity of the combined first and second portions is time dependent;

wherein the measurement system is operable to determine the parameter of the patterning process from a contrast of the time dependent intensity of the combined first and second portions.

7. The apparatus of claim 6 , wherein the phase control mechanism comprises:

a support structure configured to support an object; and

a movement mechanism operable to move the support structure relative to the radiation source.

8. The apparatus of claim 7 , wherein:

the movement mechanism is operable to move the support structure such that a plurality regions of the object are successively irradiated by the radiation beam; and

the measurement system is operable to determine a contrast of the time dependent intensity of the combined first and second portions for each such region.

9. The apparatus of claim 6 , wherein the measurement system is further operable to fit a parameterization to the determined contrast for each region of the object as a function of a nominal offset of the region and to compare the fit to a nominal curve so as to determine the parameter of the patterning process.

10. The apparatus of claims 6 , wherein the radiation beam comprises infrared radiation.

11. The apparatus of claim 6 , that is configured to determine a parameter of a patterning process applied to an object comprising two features by:

irradiating the two features of the object with a radiation beam;

receiving at least a portion of the radiation beam scattered from the two features of the object, the at least a portion of the radiation beam comprising: a first portion comprising at least one diffraction order and a second portion comprising at least one diffraction order that is different from a diffraction order of the first portion;

moderating a phase difference between the first and second portions;

combining the first and second portions such that they interfere to produce a time dependent intensity signal; and

determining the parameter of the patterning process from a contrast of the time dependent intensity signal.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2019
From: DEN BOEF, ARIE JEFFREY; HUISMAN, SIMON REINALD
To: ASML NETHERLANDS B.V.
Reel/Frame 049120/0350 →
Priority Claims (1)
EP 17189918 · Sep 7, 2017 · regional
Continuity (1)
Related Publication 20190086201A1 · Mar 21, 2019