IP Library › Granted Patent US 10,343,305
Granted Patent B2
US 10,343,305 · App. 16/126,122 · Granted Jul 9, 2019

Carbon fiber recovery method

Inventors: Akira Kano (Toyota, JP); Daisuke Sakuma (Nagoya, JP); Keisuke Isomura (Kariya, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
B29B17/02B29B2017/0203B29B2017/0293B32B38/10B32B43/006C08J11/08C08J11/16C08K7/06D01F9/12Y10T156/1116Y10T156/1153Y10T156/1911Y10T156/1961
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Quick Facts
Patent No.
US 10,343,305
App. No.
16/126,122
Granted
Jul 9, 2019
Kind
B2
Abstract

A carbon fiber recovery method for recovering carbon fibers from a fiber reinforced plastic member having a carbon fiber reinforced plastic (CFRP) layer on which a glass fiber reinforced plastic (GFRP) layer is formed is provided. This method includes: forming a cut that penetrates through the GFRP layer and reaches the CFRP layer in the fiber reinforced plastic member; causing a heated phosphorus-containing solution to penetrate from the cut and separating the CFRP layer from the GFRP layer in the vicinity of an interface between the CFRP layer and the GFRP layer; and dissolving, by a resin solution, a resin part of the CFRP layer from which the GFRP layer has been removed and then recovering the remaining carbon fibers.

Claims (8)

1. A carbon fiber recovery method for recovering carbon fibers from a fiber reinforced plastic member having a carbon fiber reinforced plastic layer on which a glass fiber reinforced plastic layer is formed, the method comprising:

forming a cut that penetrates through the glass fiber reinforced plastic layer and reaches the carbon fiber reinforced plastic layer in the fiber reinforced plastic member;

causing a heated phosphoric acid-containing solution to penetrate into an interface between the glass fiber reinforced plastic layer and the carbon fiber reinforced plastic layer from the cut and separating the carbon fiber reinforced plastic layer from the glass fiber reinforced plastic layer; and

dissolving, by a resin solution, a resin part of the carbon fiber reinforced plastic layer from which the glass fiber reinforced plastic layer has been removed and then recovering the carbon fibers of the carbon fiber reinforced plastic layer.

2. The carbon fiber recovery method according to claim 1 , wherein when the heated phosphoric acid-containing solution penetrates from the cut, the fiber reinforced plastic member is immersed in the phosphoric acid-containing solution.

3. The carbon fiber recovery method according to claim 1 , wherein, when the heated phosphoric acid-containing solution penetrates from the cut, the phosphoric acid-containing solution is applied to a surface of the fiber reinforced plastic member.

4. The carbon fiber recovery method according to claim 1 , wherein a phosphate concentration in the phosphoric acid-containing solution is set to be 60 mass % or higher.

5. The carbon fiber recovery method according to claim 1 , wherein the resin solution contains concentrated sulfuric acid.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2018
From: KANO, AKIRA; SAKUMA, DAISUKE; ISOMURA, KEISUKE
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 046830/0214 →
Priority Claims (1)
JP 2017-192944 · Oct 2, 2017 · national
Continuity (1)
Related Publication 20190099921A1 · Apr 4, 2019
Cited By (2)
US 12,227,418 US 12,370,724