Ultra high pressure pump with an alternating rotation to linear displacement drive mechanism
A high pressure pump including a linear actuator having a servo motor to axially rotate a hollow rotor shaft in alternating directions, the servo motor having a stator positioned co-axially around the hollow rotor shaft with an interior of the rotor shaft being co-axially coupled to a drive member to convert axial rotation into reciprocal displacement, the drive member being constrained against linear movement and supporting a shaft. At least one piston is coupled to the shaft and the piston is arranged within a cylinder to define a pumping chamber, whereby alternating rotation of the rotor shaft causes reciprocal linear displacement of the piston to pressurize fluid in the pumping chamber. A drive mechanism includes a controller coupled to a servomotor and an encoder to measure movement of the hollow rotor or output shaft and send a feedback signal proportional to the movement to the controller.
1. A pump, comprising:
two pistons, two cylinders, and two high pressure seals defining two pumping chambers; and
a drive mechanism capable of driving the pump to deliver fluid at 2 liters per minute and more than 345 MPa (50,000 psi) for waterjet cutting with the fluid;
the drive mechanism comprising
a servo motor comprising a hollow rotor and a stator coaxially mounted around the hollow rotor;
an output shaft having ends; and
a controller coupled to the servo motor;
each of the ends of the output shaft being coupled to a respective one of the pistons;
the hollow rotor including drive means co-axially coupled to the output shaft whereby the drive means converts rotational movement of the hollow rotor to linear displacement of the output shaft to pressurize the fluid in the pumping chambers;
the drive mechanism further comprising an encoder configured to measure movement of the hollow rotor or the output shaft and to send a feedback signal to the controller;
the controller being configured to control the servo motor by monitoring the feedback signal and electrical-current information coming back from the stator.
2. The pump of claim 1 , wherein the encoder is configured to count a frequency of rotation of the hollow rotor.
3. The pump of claim 1 , wherein the encoder is configured to send a velocity feedback signal and a position feedback signal.
4. The pump of claim 1 , wherein
the hollow rotor is supported by an annular bearing;
the output shaft comprises a screw supported by rails and linear bearings co-operable with the rails; and
the rails pass through the annular bearing.
5. A pumping arrangement, comprising:
a first pump in accordance with claim 1 ; and
a second pump in accordance with claim 1 and configured to operate out of phase relative to the first pump.
6. A waterjet cutting apparatus, comprising:
a cutting head; and
a pumping arrangement in accordance with claim 5 to supply the fluid to the cutting head.
7. A waterjet cutting apparatus, comprising:
a pump capable of delivering fluid at 2 liters per minute at more than 345 MPa (50,000 psi); and
a cutting head having a hole between 0.1 mm and 0.5 mm in diameter;
the pump comprising two pistons, two cylinders, and two high pressure seals defining two pumping chambers; and
a drive mechanism comprising
a servo motor comprising a hollow rotor and a stator coaxially mounted around the hollow rotor;
an output shaft having ends; and
a controller coupled to the servo motor;
each of the ends of the output shaft being coupled to a respective one of the two pistons;
the hollow rotor including drive means co-axially coupled to the output shaft whereby the drive means converts rotational movement of the rotor to linear displacement of the output shaft to pressurize the fluid in the pumping chambers; and
the drive mechanism further comprising an encoder configured to measure movement of the hollow rotor or the output shaft and to send a feedback signal to the controller;
the controller being configured to control the servo motor by monitoring the feedback signal and electrical-current information coming back from the stator.
8. The waterjet cutting apparatus of claim 7 , wherein the encoder is configured to count a frequency of rotation of the hollow rotor.
9. The waterjet cutting apparatus of claim 7 , wherein the encoder is configured to send a velocity feedback signal and a position feedback signal.
10. The waterjet cutting apparatus of claim 7 , wherein
the hollow rotor is supported by an annular bearing;
the output shaft comprises a screw supported by rails and linear bearings co-operable with the rails; and
the rails pass through the annular bearing.