Cryogenic hop lupulin or cannabis trichome pellets
An enriched trichome pellet product including either a hop derived lupulin component or a cannabis derived trichome component, and the associated cryogenic and mechanical method for the efficient production of the pellet product. The pellet is produced at low temperatures, which aids in pellet production eliminating degradation of the hop lupulin having a high alpha acid and essential oils content that is especially suited for use in the brewing of beer and hop flavored beverages, and aids in eliminating degradation of the cannabis trichome having aromatic oils, and terpenoids and terpenes as well as therapeutic and psychoactive cannabinoids including THC, CBG, and CBD that is especially suited for use in cannabis component or “cannabinoid” enriched products.
1. A hop lupulin pellet process comprising the steps of:
a) feeding a hop cone cooled with a cryogenic fluid into a cone mill to separate the hop cone into component parts;
b) sifting the hop cone to produce a fine fraction and a coarse fraction, the fine fraction including a lupulin product, and the coarse fraction including a bract product;
c) homogenizing and blending the fine fraction including the lupulin product in a lupulin blend tank;
d) pelleting the fine fraction including the lupulin product in a lupulin pellet mill to produce a lupulin pellet;
e) cooling in the lupulin pellet mill with the cryogenic fluid injected into a die of the lupulin pellet mill;
f) screening the lupulin pellet in a fines screener to produce a pellet fraction and an unders fraction, the pellet fraction comprising a lupulin pellet product, and the unders fraction comprising a lupulin recycle;
g) returning the lupulin recycle to the lupulin pellet mill; and
h) feeding the lupulin recycle to the lupulin pellet mill, the lupulin recycle including the unders fraction comprising the lupulin from the fines screener that fails to adhere into the lupulin pellet, and with the lupulin recycle remaining as a fine particulate and recovered in the fines screener, and the lupulin recycle warming in the return of the lupulin recycle to the lupulin pellet mill from the fines screener as it feeds into the lupulin pellet mill;
i) increasing cohesion of the lupulin to the lupulin pellet within the lupulin pellet mill with an increase in a material transfer rate of the lupulin recycle into the pellet mill, the material transfer rate of the lupulin recycle from the fines screener to the lupulin pellet mill decreasing when the fine fraction including the lupulin product warms in the pellet mill to adhere to the pellet and serve as a sticking agent within the pellet; and
j) decreasing sticking and clogging of the lupulin within the lupulin pellet mill with a decrease in the material transfer rate of the lupulin recycle into the pellet mill, the material transfer rate of the lupulin recycle to the lupulin pellet mill increasing when the fine fraction including the lupulin product is too cold to adhere to the pellet within the pellet mill, and therefore the material transfer rate of the lupulin recycle to the lupulin pellet mill is self regulating in that the material transfer rate of the lupulin recycle from the fines screener to the lupulin pellet mill is dependent upon the lupulin recovered in the fines screener as a function of the temperature within the lupulin pellet mill.
2. The hop lupulin pellet process of claim 1 , wherein the cryogenic fluid is a liquid nitrogen.
3. The hop lupulin pellet process of claim 1 , additionally including the step of:
k) maintaining product consistency with the lupulin recycle to reduce process waste with less oversight, less monitoring and to reduce oversight by a process operator by automatically optimizing the temperature of the lupulin feeding into the lupulin pellet mill.
4. The hop lupulin pellet process of claim 1 , wherein the step of the step of returning the lupulin recycle to the lupulin pellet mill additionally includes the step of:
k) first returning the lupulin recycle to the lupulin blend tank, the lupulin blend tank additionally for blending the lupulin recycle with the fine fraction including the lupulin product, and then feeding the lupulin recycle with the fine fraction including the lupulin product into the lupulin auger.
5. The hop lupulin pellet process of claim 1 , wherein the step of returning the lupulin recycle to the lupulin pellet mill additionally includes the step of:
k) first returning the lupulin recycle to a lupulin auger, to mix the lupulin recycle with the fine fraction including the lupulin product, and then feeding the lupulin recycle with the fine fraction including the lupulin product into the lupulin pellet mill.
6. A hop lupulin pellet produced by the steps of:
a) feeding a cooled hop cone into a cone mill to separate the hop cone into component parts;
b) sifting the hop cone to produce a fine fraction and a coarse fraction, the fine fraction including a lupulin product, and the coarse fraction including a bract product;
c) homogenizing and blending the fine fraction including the lupulin product in a lupulin blend tank;
d) pelleting the fine fraction including the lupulin product in a lupulin pellet mill to produce a lupulin pellet;
e) cooling in the lupulin pellet mill with a nitrogen injected into a die of the lupulin pellet mill;
f) screening the lupulin pellet in a fines screener to produce a pellet fraction and an unders fraction, the pellet fraction comprising the a lupulin pellet product, and the unders fraction comprising a lupulin recycle;
g) returning the lupulin recycle to into the lupulin pellet mill; and
h) feeding the lupulin recycle to the lupulin pellet mill, the lupulin recycle including the unders fraction comprising the lupulin from the fines screener that fails to adhere into the lupulin pellet, and with the lupulin recycle remaining as a fine particulate and recovered in the fines screener, and the lupulin recycle warming in the return of the lupulin recycle to the lupulin pellet mill from the fines screener as it feeds into the lupulin pellet mill;
i) increasing cohesion of the lupulin to the lupulin pellet within the lupulin pellet mill with an increase in a material transfer rate of the lupulin recycle into the pellet mill, the material transfer rate of the lupulin recycle from the fines screener to the lupulin pellet mill decreasing when the fine fraction including the lupulin product warms in the pellet mill to adhere to the pellet and serve as a sticking agent within the pellet; and
j) decreasing sticking and clogging of the lupulin within the lupulin pellet mill with a decrease in the material transfer rate of the lupulin recycle into the pellet mill, the material transfer rate of the lupulin recycle to the lupulin pellet mill increasing when the fine fraction including the lupulin product is too cold to adhere to the pellet within the pellet mill, and therefore the material transfer rate of the lupulin recycle to the lupulin pellet mill is self regulating in that the material transfer rate of the lupulin recycle from the fines screener to the lupulin pellet mill is dependent upon the lupulin recovered in the fines screener as a function of the temperature within the lupulin pellet mill.
7. The hop lupulin pellet produced by the process of claim 6 , additionally including the step of:
k) maintaining product consistency with the lupulin recycle to reduce process waste with less oversight, less monitoring and to reduce oversight by a process operator by automatically optimizing the temperature of the lupulin feeding into the lupulin pellet mill.
8. The hop lupulin pellet produced by the process of claim 6 , wherein the step of the step of returning the lupulin recycle to the lupulin pellet mill additionally includes the step of:
k) first returning the lupulin recycle to the lupulin blend tank, the lupulin blend tank additionally for blending the lupulin recycle with the fine fraction including the lupulin product, and then feeding the lupulin recycle with the fine fraction including the lupulin product into the lupulin auger.
9. The hop lupulin pellet produced by the process of claim 6 , wherein the step of the step of returning the lupulin recycle to the lupulin pellet mill additionally includes the step of:
k) first returning the lupulin recycle to a lupulin auger, to mix the lupulin recycle with the fine fraction including the lupulin product, and then feeding the lupulin recycle with the fine fraction including the lupulin product into the lupulin pellet mill.
10. The hop lupulin pellet produced by the process of claim 6 results in a pellet that has a reduced waste layer of sediment trub in a brewing or fermentation processing, as compared to conventional hop pellets.